99 Expedition V10 Swap!!!
I made all of my pinout changes on the computer plug. Just about everything on my original v8 setup was already in the right location, it was just a matter of moving around a few other pins to match up with what the v10 needed. Plus you will have to add in a couple more wires and pins for the additional cylinders (spark and fuel)
I will look and see if I have my notes, but basically I took the v10 pinout, and the v8 pinout for the ECU, and moved the v8 pins to match up with where the v10 ECU needed them. I think that there is a post a while back in the thread with the pinout, but if not, I will scan in my notes tonight and post them up.
As far as the trans, I kept the original expedition transmission. I am now regreting it, because that transmission has about 180k on it, and second is really starting to slip. I am going to swap it here soon for a jasper setup, but am debating if I should swap over to the 4r100.
Does anyone know if it witll be a major PITA to swap the 4r100 in?
I will look and see if I have my notes, but basically I took the v10 pinout, and the v8 pinout for the ECU, and moved the v8 pins to match up with where the v10 ECU needed them. I think that there is a post a while back in the thread with the pinout, but if not, I will scan in my notes tonight and post them up.
As far as the trans, I kept the original expedition transmission. I am now regreting it, because that transmission has about 180k on it, and second is really starting to slip. I am going to swap it here soon for a jasper setup, but am debating if I should swap over to the 4r100.
Does anyone know if it witll be a major PITA to swap the 4r100 in?
You may need to double check that the 4.6 wiring will even work with the 6.8 pcm. Everything that I know of says that they use the same communication busses so it should be exactly the same as i did. Which was move the associated pins from their v8 location, to the location that the v10 shows them in. As far as your odometer not showing numbers, that usually goes along with the VSS. Is the car at all driveable, or is it still in the build stage. Also, do you have PATS removed, or a PCM that doesn't have PATS on it. If you can't get it to work, you need to look into the wiring of the transmission, because that sounds like an obvious change you will need to make. I don't think that the v10 computer is going to talk with the 4.6 transmission, but I could be wrong. Either way, take your time, and just make sure you follow your wiring from its actual location (i.e. from the sensor plug) to the computer plug.
For anyone else trying the swap, now you can see where I said that the wiring is the most difficult part. You really need to take your time, and make sure you make a chart that shows what pin moves to what location.
For anyone else trying the swap, now you can see where I said that the wiring is the most difficult part. You really need to take your time, and make sure you make a chart that shows what pin moves to what location.
You may need to double check that the 4.6 wiring will even work with the 6.8 pcm. Everything that I know of says that they use the same communication busses so it should be exactly the same as i did. Which was move the associated pins from their v8 location, to the location that the v10 shows them in. As far as your odometer not showing numbers, that usually goes along with the VSS. Is the car at all driveable, or is it still in the build stage. Also, do you have PATS removed, or a PCM that doesn't have PATS on it. If you can't get it to work, you need to look into the wiring of the transmission, because that sounds like an obvious change you will need to make. I don't think that the v10 computer is going to talk with the 4.6 transmission, but I could be wrong. Either way, take your time, and just make sure you follow your wiring from its actual location (i.e. from the sensor plug) to the computer plug.
For anyone else trying the swap, now you can see where I said that the wiring is the most difficult part. You really need to take your time, and make sure you make a chart that shows what pin moves to what location.
For anyone else trying the swap, now you can see where I said that the wiring is the most difficult part. You really need to take your time, and make sure you make a chart that shows what pin moves to what location.
You may need to double check that the 4.6 wiring will even work with the 6.8 pcm. Everything that I know of says that they use the same communication busses so it should be exactly the same as i did. Which was move the associated pins from their v8 location, to the location that the v10 shows them in. As far as your odometer not showing numbers, that usually goes along with the VSS. Is the car at all driveable, or is it still in the build stage. Also, do you have PATS removed, or a PCM that doesn't have PATS on it. If you can't get it to work, you need to look into the wiring of the transmission, because that sounds like an obvious change you will need to make. I don't think that the v10 computer is going to talk with the 4.6 transmission, but I could be wrong. Either way, take your time, and just make sure you follow your wiring from its actual location (i.e. from the sensor plug) to the computer plug.
For anyone else trying the swap, now you can see where I said that the wiring is the most difficult part. You really need to take your time, and make sure you make a chart that shows what pin moves to what location.
For anyone else trying the swap, now you can see where I said that the wiring is the most difficult part. You really need to take your time, and make sure you make a chart that shows what pin moves to what location.
Pats does have to talk to the instrument cluster, key, ignition switch and ecu to all work right. Really the transmission wiring is only going to things like pressure switch, backup lights, VSS....stuff like that. As far as all of your engine connections, the only things you are really changing is stuff like injector locations, COP locations, and stuff like that. What part number of PCM are you using. What model vehicle and what trans is it setup for. This could be your problem as well.
No, thats due to the VSS wiring. The VSS on the v10s are driven from the same exact pn/location VSS, but is wired different. I'm am currently working that problem. I belive it to just be some wire changing at the ECU. The original v8 looks to only have one connection for the VSS, whereas the v10 has two.
As far as working, they do work until the transmission shifts into OD and then I get a VSS flag in the ECU, and the odometer lines out and the OD light blinks on the shifter. Should be simple wiring
As far as working, they do work until the transmission shifts into OD and then I get a VSS flag in the ECU, and the odometer lines out and the OD light blinks on the shifter. Should be simple wiring
Pats does have to talk to the instrument cluster, key, ignition switch and ecu to all work right. Really the transmission wiring is only going to things like pressure switch, backup lights, VSS....stuff like that. As far as all of your engine connections, the only things you are really changing is stuff like injector locations, COP locations, and stuff like that. What part number of PCM are you using. What model vehicle and what trans is it setup for. This could be your problem as well.
( I had obviously planned on having this swap done A LOT sooner but we all know how life is and the things that come up)
Right. Ive towed the truck to ford to have it reflashed for the pats twice now. The first time I wasn't getting anything at the plug no power no ground no data. Second time had power and thought I was communication with the pcm. I was wrong. The motor will turn ver but I'm not getting any spark or injector pulse. I believe that's because of the PATS. However the wiring diagram shows a starter interupter module. If I was getting a theft cde would the motor even turn? According to the diagram no. Just as you said. Honestly I'm at a total loss/ complete brain fart/ can't handle any more wiring diagrams and pin out charts. My only other thought is to try a different pcm?
The motor will turn over but will not do anything but that till the PATS is disabled.
I have my PATS turned off in a custom tune. Because I'm running a Lightning PCM in order to control my 4R100.
I have my PATS turned off in a custom tune. Because I'm running a Lightning PCM in order to control my 4R100.
will the fuel pump turn on with the PATS system active? also trav what pcm did you use for your swap? theres not much more i can mess with in the wiring to try and get communication at the DLC. unless I make my own DLC under the hood to have the pcm reflashed. But as I stand right now Im not even able to turn the pats system off. Also i forgot to mention earlier that the truck is no longer in the build stage its ready for break in once i can get it to fire up.
PATS is your problem. no fuel and no spark is what it will do when it is engaging. The security light is driven by the cluster, so it will start and run with it lit. you are going to have to have PATS disabled, or switch computers. I will get you the pn of my ECU, which off hand i know came from an f230-350 with the 4r100. Some of the 250/350s do not have pats. I found this out at the dealer when he checked to remove the PATS and it wasn't there. I think this may be part of your problem. I would avoid creating your own DLC. you can call ford for a listing of ecus without pats, and i will give you the pn of mine, but beware, there are a whole bunch of PNs out there. It took me a while looking at ebay and such until i found mine at a junkyard.
Also if anyone is going to attempt this as well, I have a bunch of extra parts laying around like intake manifolds, sensors, and stuff.
Also if anyone is going to attempt this as well, I have a bunch of extra parts laying around like intake manifolds, sensors, and stuff.









