'01 4.6L getting EGR code P0401
I was the one who posted the pictures. You will know what the EGR ports look like when you take the throttle body off. I recommend taking the IAC and EGR off so you dont have to worry about carb cleaner or whetever you use getting in them. This is what you are looking for:

You want them to look like this:

If they look like the second picture and your EGR works properly the engine will bog down at idle if you put any kind of vacuum on the EGR valve.
You would think that the almighty "Jbrew" would have gotten you a picture of this already. Guess not... either way this should fix the problem. Good luck!

You want them to look like this:

If they look like the second picture and your EGR works properly the engine will bog down at idle if you put any kind of vacuum on the EGR valve.
You would think that the almighty "Jbrew" would have gotten you a picture of this already. Guess not... either way this should fix the problem. Good luck!
Take a break dude, this will get worked out. I'll vouch for jbrew. He's a little temperamental. He is always trying to help someone, and takes a lot of crap in the process. Jackhammer has what he needs to fix his engine, and he is working on it.
This thread was getting back on track.
You will see, if you just let it go.
I was the one who posted the pictures. You will know what the EGR ports look like when you take the throttle body off. I recommend taking the IAC and EGR off so you dont have to worry about carb cleaner or whetever you use getting in them. This is what you are looking for:

You want them to look like this:

If they look like the second picture and your EGR works properly the engine will bog down at idle if you put any kind of vacuum on the EGR valve.
You would think that the almighty "Jbrew" would have gotten you a picture of this already. Guess not... either way this should fix the problem. Good luck!

You want them to look like this:

If they look like the second picture and your EGR works properly the engine will bog down at idle if you put any kind of vacuum on the EGR valve.
You would think that the almighty "Jbrew" would have gotten you a picture of this already. Guess not... either way this should fix the problem. Good luck!
Take a break dude, this will get worked out. I'll vouch for jbrew. He's a little temperamental. He is always trying to help someone, and takes a lot of crap in the process. Jackhammer has what he needs to fix his engine, and he is working on it.
This thread was getting back on track.
You will see, if you just let it go.
This thread was getting back on track.
You will see, if you just let it go.
Don't get me wrong, I am not holding any grudges. There is really no need though to be temperamental. Its great that the guy takes his time to help out people that aren't as knowledgeable as him, but to completely turn around and blow up on them for further ignorance and inquiring even if its staring the person in the face is wrong(even though he was right that the whole not having a motocraft DPFE sensor was the problem and I did not want to believe that). I noticed him also in a another thread saying something to a guy about Ford not making COP's, and we all know what the guy meant when he said buy Ford. He obviously meant to buy motocraft, and saying what he said was just unnecessary. Of course he went back and edited it though after the guy took offense to what he said and called him a smart ***. Dont get me wrong, I am not trying to cause anything really, if anything, I would shake the man's hand for helping me out with something I thought I would never fix. Does not necessarily mean that I am going to condone him being temperamental all the time either.
Im glad that the pictures helped you. I had no idea what I was doing until Jbrew(in my thread) posted a picture showing me what I was missing everytime I thought that I had cleaned them EGR ports. Changing the DPFE to Motocraft,cleaning out those ports, and getting a new EGR valve cleared that problem right up for me. It also got rid of a lean code I was having. It was either that or some lucas injector cleaner(thats some good stuff).
Sorry for the novel guys,
Brad
Last edited by b2therad; Aug 19, 2009 at 09:26 PM.
On an informational note. The aluminum DPFE has the same size connector for the IMS, and the EMS. But the tubes fit one way if they are cut to length. They are marked with cast lettering. But if they only fit one way, they're idiot proof. I just thought I'd throw that in there, so if you ever run across the aluminum DPFE, you will already know, and won't have the same problem I had.
This thread got off to a bad start because problems from another thread were brought into this one. I did my share. But the thing is Jackhammer had nothing to do with the problems that were brought here. He just happened to open his thread when others were not following proper etiquette. His thread got junked up with stuff that didn't belong here. He just wants his truck fixed and he got much more than he could keep up with, as he seemed to be new to forums.

This thread got off to a bad start because problems from another thread were brought into this one. I did my share. But the thing is Jackhammer had nothing to do with the problems that were brought here. He just happened to open his thread when others were not following proper etiquette. His thread got junked up with stuff that didn't belong here. He just wants his truck fixed and he got much more than he could keep up with, as he seemed to be new to forums.
On an informational note. The aluminum DPFE has the same size connector for the IMS, and the EMS. But the tubes fit one way if they are cut to length. They are marked with cast lettering. But if they only fit one way, they're idiot proof. I just thought I'd throw that in there, so if you ever run across the aluminum DPFE, you will already know, and won't have the same problem I had.
This thread got off to a bad start because problems from another thread were brought into this one. I did my share. But the thing is Jackhammer had nothing to do with the problems that were brought here. He just happened to open his thread when others were not following proper etiquette. His thread got junked up with stuff that didn't belong here. He just wants his truck fixed and he got much more than he could keep up with, as he seemed to be new to forums.

This thread got off to a bad start because problems from another thread were brought into this one. I did my share. But the thing is Jackhammer had nothing to do with the problems that were brought here. He just happened to open his thread when others were not following proper etiquette. His thread got junked up with stuff that didn't belong here. He just wants his truck fixed and he got much more than he could keep up with, as he seemed to be new to forums.
This thread got off to a bad start, I second that. And just to cover my back with Jackhammer, I have no issues with him or anything he said... and thats exactly why I posted those pictures for him. They were extremely helpful when I was where he is now.Hopefully, he will be able to get those ports cleaned out and get that code out of the way. Its a big load off I think knowing that the problem is fixed. Did not mean to sound like a butt head at the beginning. Should have not said anything to begin with, but I did. I stooped, and I apologize.
Mannnn, there was a few EGR PO401 threads going on here at once, -yea, I couldn't keep them straight. I got b2 mixed up with Jackhammer and vise verso, -then b2 went on that new thread spree, - cheesed me off a little because that does confuse. Sometimes you can't recall one persons specific problem or everything that's been done to a certain point without backtracking a bit. It's a real PITA to backtrack or go thru ones problem when their jumping threads, you loose track of history. -Plus it can be time consuming just finding them at times.
Exactly^^^
Ford doesn't make COP's ? Oh, you caught that one huh. Yea, I never finished posting in that thread. I went to the garage and took pics of coils and differences. Took them apart/ took a shot of origin stamps, blah, blah blah, but haven't posted that stuff yet. $76 Ebay coils ARE indeed Motorcraft coils, -Identical, IF you purchase from the right seller. The Mark up is better than 800% . I'm a smart ***, sometimes fly off the handle a bit, - so I'm not perfect, but always there to help when I can be.
Don't get me wrong, I am not holding any grudges. There is really no need though to be temperamental. Its great that the guy takes his time to help out people that aren't as knowledgeable as him, but to completely turn around and blow up on them for further ignorance and inquiring even if its staring the person in the face is wrong(even though he was right that the whole not having a motocraft DPFE sensor was the problem and I did not want to believe that). I noticed him also in a another thread saying something to a guy about Ford not making COP's, and we all know what the guy meant when he said buy Ford. He obviously meant to buy motocraft, and saying what he said was just unnecessary. Of course he went back and edited it though after the guy took offense to what he said and called him a smart ***. Dont get me wrong, I am not trying to cause anything really, if anything, I would shake the man's hand for helping me out with something I thought I would never fix. Does not necessarily mean that I am going to condone him being temperamental all the time either.
Stick a fork in her cuz she b done!!
Jbrew, Tumba, B2 and everyone else that contributed to my problem,
Well, let me rephrase that... to all who helped me with my problem, It's a done deal. The ports are clean and working fine. What I couldn't see in the ports, was the clog which was not evident from looking at the ports from the botom. The clog was further back inside. I thought i had run the pipe cleaners all the way thru, but guess not. Anywho, they be clean now. I made sure by taking a bore lite (a lite made specifically for checking the bore of a firearm) and shined that bad boy into the port and baby.... I SAW THE LIGHT!!!
Thanks again to all who helped. Sorry it took so long to complete the post.
Thanks again guys. You're the best!!
Well, let me rephrase that... to all who helped me with my problem, It's a done deal. The ports are clean and working fine. What I couldn't see in the ports, was the clog which was not evident from looking at the ports from the botom. The clog was further back inside. I thought i had run the pipe cleaners all the way thru, but guess not. Anywho, they be clean now. I made sure by taking a bore lite (a lite made specifically for checking the bore of a firearm) and shined that bad boy into the port and baby.... I SAW THE LIGHT!!!
Thanks again to all who helped. Sorry it took so long to complete the post.
Thanks again guys. You're the best!!
I just went through a similar affair. Cleaned my throttle body last fall (wasn't in dire need to be cleaned) and again yesterday. It was still pretty clean yesterday. I took the time be sure that the ports were all clean.
I took off the DPFE and cleaned white solid out of the ports and reinstalled. This did not work, so I replaced the DPFE with a Motorcraft sensor today. Cleared the code at install, but the p0401 code came back this evening.
What is next?
I took off the DPFE and cleaned white solid out of the ports and reinstalled. This did not work, so I replaced the DPFE with a Motorcraft sensor today. Cleared the code at install, but the p0401 code came back this evening.
What is next?
Jbrew, thanks for the tip on cleaning solutions and on everything else you told me about. I found that the 3 solutions you recommended work awesome.
The B12 is like a freakin lazer! It justs melts and blasts the carbon and other nasties away the second it hits (TIP: When using the B12, be outside as the fumes will clean your clock!! and I was outside!!). Very easy to clean with. I followed the B12 with Deep Creep to get a little lube on the inside. The IAC is also very clean thanks to the Deep Creep.
After applying all the info I received, our truck now runs like new again.
BIG THANKS to EVERYONE for all the info. My TB is now squeeky clean and the truck idles so smooth, I actually caught myself looking at the RPM's to make sure it was running.
Tumba; BIG THANKS for the link to Cleaning the TB. I printed it out and had next to the tool box as I was working.

So I guess you can say that I'm a happy camper.
Thanks again to everyone's assist. You all were right on target with all your hints and tips. You guys ROCK!!!
After applying all the info I received, our truck now runs like new again.
BIG THANKS to EVERYONE for all the info. My TB is now squeeky clean and the truck idles so smooth, I actually caught myself looking at the RPM's to make sure it was running.
Tumba; BIG THANKS for the link to Cleaning the TB. I printed it out and had next to the tool box as I was working.

So I guess you can say that I'm a happy camper.
Thanks again to everyone's assist. You all were right on target with all your hints and tips. You guys ROCK!!!

Hi, everyone. I'm new to the forum with a '98 Expedition, 5.4L, 160k miles. I've followed the treads and searched, but can't find the link to "Cleaning the TB" that's mentioned above. Is there anyone who might have the link to this or any link for steps to removing and cleaning. Thanks ~Rounder!


