Check Engine: insufficient EGR flow

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Old 10-20-2002, 11:11 PM
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Angry Check Engine: insufficient EGR flow

I Have a '97 f-150 5.4. a week ago check engine light came on. Took it to Autozone to run code. It came back as "insufficient EGR flow/pressure". The guy said it would either be EGR valve or sensor, ot it could be carboned up. I bought the EGR sensor, light came back on. Today I replaced the EGR valve, reused the old gasket, didn't clean out EGR tube or hole in motor. Light came back on. I don't know what else to do.
 
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Old 10-20-2002, 11:39 PM
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I hade the same problem till I change the DPFE sensor is next to the EGR valve
 
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Old 10-21-2002, 12:12 AM
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I did that. Still comes on
 
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Old 10-21-2002, 11:31 AM
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It is a very common modular engine problem. The passage between the EGR valve and the intake manifold is plugged with carbon. You will need to remove the EGR valve and the plenum (90 degree elbow which the TB and EGR are bolted to). Use a long rod an carb cleaner to clean out the passage. You will need a new EGR gasket and may be a TB and plenum gasket (I was able to reuse mine).
 
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Old 10-21-2002, 08:59 PM
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What is TB??????
 
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Old 10-22-2002, 09:40 AM
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Originally posted by bobcat54s
What is TB??????
Throttle Body. Contails the butterfly valve that is controlled by the gas peddle. That is, controls the amount of air entering the manifold.

Pete
 
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Old 10-22-2002, 07:23 PM
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Put a vacuum gauge TEEd into the egr hose, and monitor the gauge. If the gauge does NOT move, you have a control side problem.
VEry common problem is the lines near the battery get rotted, (corroded off/away), and leak like hell.
EAsy fix. Repair the vacuum lines.
In either case, ya gotta know if the egr valve is even opening first!.............

My .002
 
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Old 10-22-2002, 08:37 PM
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I have seen the vacuum hose problem before, but that coded as EGR flow out of range not low EGR flow. I do agree that Dragstang79's advice reasonable. I don't think the EGR will open at all at idle. If you check it his way, you will need to check for vacuum while driving.
 
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Old 10-22-2002, 10:13 PM
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sorry...........

Sorry I wasn't more specific.
Yes, you would have to drive the vehicle, (engine at operating temp), to do it the way I described.
Easier way to ck the lines. Just put a hand held vacuum pump on one end at the EGRC solenoid, and monitor the vacuum at the valve.
Vice versa with the control side of the vacuum, (red line), from manifold to egrc solenoid.
No big deal.
 



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