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Old Feb 7, 2007 | 07:04 PM
  #496  
GIJoeCam's Avatar
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From: Along Lake Erie
Originally Posted by goldmember
This has got me somewhat worried. This doesn't fall under the "powertrain warranty?" How many miles is it reccomended to go until you first change the plugs? I have 38k miles and don't want to far before I have a problem. I'd like to give my truck a tune up, but don't want to have to tow my truck to dealer after I snap a spark plug.
100,000 miles is the recommended service interval. Based on the experience of those on here, you can take your chances as early as 30,000 miles with *some* luck, but you still need to perform the work per the TSB. It *might* be even better, for warranty purposes, if you had a dealer perform the work for you.

-Joe
 
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Old Feb 7, 2007 | 07:25 PM
  #497  
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Good grief y'all. It's not carbon. It's rust. The metal of the spark plug reacts negatively to the aluminum of the cylinder head.
 
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Old Feb 7, 2007 | 08:15 PM
  #498  
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Originally Posted by Quintin
Good grief y'all. It's not carbon. It's rust. The metal of the spark plug reacts negatively to the aluminum of the cylinder head.
No, it's not, it's carbon build-up in the plug bore of the head. Please take a good read of the TSB info I posted a couple pages back. I've seen the actual cutaways with my own four eyes.

-Joe
 
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Old Feb 8, 2007 | 07:41 PM
  #499  
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Just had my plugs changed, 72k the dealer did it and had no problems, he did suggest bringing it in every 30-35k and having then removed and cleaned...paid $257.28 for the plugs, fuel filter and labour...I'm so Happy it went well.
 
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Old Feb 8, 2007 | 08:05 PM
  #500  
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From: Georgia on my mind...
Originally Posted by GIJoeCam
No, it's not, it's carbon build-up in the plug bore of the head. Please take a good read of the TSB info I posted a couple pages back. I've seen the actual cutaways with my own four eyes.

-Joe
And I'm willing to bet I've removed more of these plugs than you have.

Show me specifically in the bulletin where it says it's carbon.
 
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Old Feb 8, 2007 | 09:38 PM
  #501  
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i cracked mine and cleaned them at 10,000. i am losing the stock plugs tomorrow. i ordered autolites. they are cooler and less likely to build up carbon. mine carboned out to the extent that they missed at high rpm's. i cleaned them thoroughly but now they are unusable. light brown powder on the extensions is carbon soot. i didn't use anyisieze when i reinstalled them,but i will definately use it this time.

as a rule with any ford aluminum head. crack them at 20,000 and use anti sieze. if you wait for 100,000 it's almost too late. sorry to say it, but this is normal for MODS. that's why i do mine every once in a while. and i don't torque the hell out of them.
 
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Old Feb 8, 2007 | 09:47 PM
  #502  
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I just hit 20k today so I guess now would be the time to at least crack these plugs. I'm thinking of having the dealer change the plugs at 30k just to get this issue out of the way before the warranty is up.
 
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Old Feb 8, 2007 | 09:53 PM
  #503  
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I had mine changed by local Ford dealership last year ( Spark knock TSB) at 20,000 miles and the plugs were fine, I asked to see them and they had no rust at all. Tech said they came out easy with no problem. I believe him since he is a friend of mine.
 
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Old Feb 8, 2007 | 09:53 PM
  #504  
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Originally Posted by Quintin
And I'm willing to bet I've removed more of these plugs than you have.

Show me specifically in the bulletin where it says it's carbon.
Sorry... my bad.... I guess the guy I spoke with that DID the testing and developed the TSB didn't know what he was talking about... I guess that head section with the carbon locking the broken plug in place that we put on our fluoroscope was a fluke... As was the cutaway piece of the head with another broken plug.....

I'm quite sure it's not rust. Just because it's brown doesn't make it rust.
 
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Old Feb 8, 2007 | 10:07 PM
  #505  
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From: Georgia on my mind...
Originally Posted by GIJoeCam
Sorry... my bad.... I guess the guy I spoke with that DID the testing and developed the TSB didn't know what he was talking about... I guess that head section with the carbon locking the broken plug in place that we put on our fluoroscope was a fluke... As was the cutaway piece of the head with another broken plug.....

I'm quite sure it's not rust. Just because it's brown doesn't make it rust.
Show me specifically in the bulletin where it says it's carbon.

Edit - Show me specifically anywhere where it says it's carbon.
 

Last edited by Quintin; Feb 8, 2007 at 10:12 PM.
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Old Feb 10, 2007 | 10:40 PM
  #506  
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where the heck are we talking about rust? if it's on the thread it's rust. in face the autolites i have in my hand specifically toute corrosion resistance as a benefit. if its inside of the camber it's likely carbon. what is the issue here? the fact is the stock plugs are unacceptable no matter what. they are pressed and can fall apart under extreme conditions.(FI,NOS) they are way too hot and seem to be a carbon/fouling magnet. my stockers are having spark blowout and preignition from high temps. plugs should not do that.
 
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Old Feb 10, 2007 | 10:49 PM
  #507  
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Originally Posted by assasinator
where the heck are we talking about rust? if it's on the thread it's rust. in face the autolites i have in my hand specifically toute corrosion resistance as a benefit. if its inside of the camber it's likely carbon. what is the issue here? the fact is the stock plugs are unacceptable no matter what. they are pressed and can fall apart under extreme conditions.(FI,NOS) they are way too hot and seem to be a carbon/fouling magnet. my stockers are having spark blowout and preignition from high temps. plugs should not do that.
This isn't carbon, and looks like rust to me.



This is the post the plug pics are from. https://www.f150online.com/forums/sh...3&postcount=46

Here's the thread. It's a bible, better pay attention. https://www.f150online.com/forums/sh...d.php?t=214810
 
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Old Feb 11, 2007 | 12:03 AM
  #508  
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Originally Posted by Stealth
This isn't carbon, and looks like rust to me.



This is the post the plug pics are from. https://www.f150online.com/forums/sh...3&postcount=46

Here's the thread. It's a bible, better pay attention. https://www.f150online.com/forums/sh...d.php?t=214810

Man that isnt rust its brown carbon
 
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Old Feb 11, 2007 | 12:13 AM
  #509  
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What was I thinkin!
 
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Old Feb 11, 2007 | 09:01 AM
  #510  
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Originally Posted by Stealth
This isn't carbon, and looks like rust to me.



Well, in that case, I'll be sure and tell the engineers who spent months researching the problem and engineering the solution that they have no clue what they're talking about.... :rolleyes

Carbon build-up can be and is brown. The head's not rusting because it's Aluminum, and the spark plug ground electrode shows no signs of pitting after the brown material is removed... so what's the source of the rust??
 
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