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D.I.Y. Exhaust?

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Old Feb 17, 2009 | 11:32 AM
  #1  
SlammaJamma's Avatar
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From: Louisiana
D.I.Y. Exhaust?

Ive been runnin no muffler for a couple months now and I'm sick of it. I am wanting to get a 40 series Si/So and just do a side exit before my rear tire. The 40 series muffler is only around 70 bucks, my local exhaust shop wants $150 for the muffler + installation, (with either a turn-down or running it into your OEM pipe.) With the side exit they want $200. Is there any way I can install the muffler and do the side exit myself with just exhaust clamps instead of welding? Also, what size inlet will I need? Truck is a '99 with the 4.6L.
 
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Old Feb 17, 2009 | 12:39 PM
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marcus1033's Avatar
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From: Lafayette
Originally Posted by SlammaJamma
Ive been runnin no muffler for a couple months now and I'm sick of it. I am wanting to get a 40 series Si/So and just do a side exit before my rear tire. The 40 series muffler is only around 70 bucks, my local exhaust shop wants $150 for the muffler + installation, (with either a turn-down or running it into your OEM pipe.) With the side exit they want $200. Is there any way I can install the muffler and do the side exit myself with just exhaust clamps instead of welding? Also, what size inlet will I need? Truck is a '99 with the 4.6L.
Seems like it would be easy to do a turndown by yourself. If you figure it out, you can always have it welded later.
 
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Old Feb 17, 2009 | 03:09 PM
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From: Mansfield, P.A.
Supplies, your muffler, exhaust tip, a 45 degree bent adapter, and a couple pieces of pipe ( 2.5" ).

With three clamps, slip fit/flanged end pipes, a pipe cutter, and a universal hanger & clamp, you can do it all yourself.
 
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Old Feb 17, 2009 | 11:14 PM
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Sweet! How about a sawzall for a pipe cutter?
 
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Old Feb 18, 2009 | 12:49 AM
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From: Mansfield, P.A.
Originally Posted by SlammaJamma
Sweet! How about a sawzall for a pipe cutter?
That will work too. I should have said sawzall is how you'll end up removing OEM equipment, but pipe cutter would be best for small pipe cutting, a sawzall can do it too, but might not be as straight depending if you have a vice to hold the pipe.
 
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