1997 - 2003 F-150

Starting the V10 swap in 99 F-150

Thread Tools
 
Search this Thread
 
Old Dec 27, 2019 | 03:42 PM
  #316  
Mikel5747's Avatar
Junior Member
Joined: Dec 2019
Posts: 2
Likes: 0
Originally Posted by ishootstuff
So the intermediate harness idea sucked. Many of the wires didn't match up so I started moving pins and stealing pins from the V10 body harness and then I realized that meant I couldn't rely on the V8 ECU pinouts matching up with the V10 harness. Duh...

So, back to the V8 harness - I had two so my original is still intact. I bolted down the intake and installed the coils then started to see how things looked and ran into another snag. The fuel injector plugs on the V8 are different than the V10. I have snipped all the injector connectors off the V10 harness to solder to the V8 harness.

I have also done little stuff like install the starter, torque converter nuts, (glad I remembered to swap my 4 hole flexplate from the V8) transmission to engine bolts, oil change, transmission fluid change, throttle body cleaning, and front accessories.

The A/C compressor is very close to the idler arm bracket, but I think it will be OK. ***EDIT: It's not OK!*** Same thing for the IAC after some bashing.






I made a spreadsheet of what pins I'll need to move around at the ECU to work with the V8 harness. It took some thinking because COP 1 on the V8 harness is no longer COP 1 when used on the V10. I made a little illustration to help me keep things straight. I'll update the pic below as the project progresses if changes are made.

did you use a V8 engine harness or did you use a V10 engine harness
 
Reply
Old Dec 29, 2019 | 04:00 AM
  #317  
ishootstuff's Avatar
Thread Starter
|
Technical Article Contributor
Joined: Dec 2008
Posts: 928
Likes: 9
Originally Posted by Mikel5747
did you use a V8 engine harness or did you use a V10 engine harness
I used the V8 harness.

As I was reading over the thread to answer this question, I came across this post from 2012:
Originally Posted by ishootstuff
I woke up at 2:00 AM with a headache that just won't quit. I toyed with doing some wiring, but made no progress beyond planning
That headache was the damn brain tumor! It would be 4 years before we found the golf ball in my head. It's like seeing a ghost...
 
Reply
Old Jan 1, 2020 | 06:37 PM
  #318  
Josh2874's Avatar
Junior Member
Joined: Jan 2020
Posts: 4
Likes: 0
Question that I did not see addressed, partly because I'm sure there aren't many still on the road. I've got a 1997 F150 with a manual transmission. How will it stand up or should I look at trying to find a complete drive train? Finding a manual is beginning to be a PITA.
 
Reply
Old Jan 1, 2020 | 07:02 PM
  #319  
stoffer's Avatar
Senior Member
Truck of the Month
20 Year Member
Veteran: Army
Community Favorite
Joined: Apr 2004
Posts: 13,679
Likes: 84
From: missing Texas...
Originally Posted by Josh2874
Question that I did not see addressed, partly because I'm sure there aren't many still on the road. I've got a 1997 F150 with a manual transmission. How will it stand up or should I look at trying to find a complete drive train? Finding a manual is beginning to be a PITA.
that's a mazda light duty transmission, it's rated for almost no torque at all



I'd look into a ZF swap but it won't be beginner friendly
 
Reply
Old Jan 1, 2020 | 07:04 PM
  #320  
glc's Avatar
glc
Senior Member
15 Year Member
Veteran: Navy
Veteran: Reserves
Joined: Dec 2006
Posts: 43,542
Likes: 819
From: Joplin MO
If you presently have a V-6, the transmission will not bolt to a V-10. The V-8 transmission will, but it cannot handle the torque of anything bigger than the 4.6 it came with. You would need to find a ZF manual from a V-10 Super Duty (same drive type - 2wd or 4wd), a custom driveshaft, and will have to do a body lift or cut out a large portion of the floor hump.
 
Reply
Old Jan 1, 2020 | 07:14 PM
  #321  
Josh2874's Avatar
Junior Member
Joined: Jan 2020
Posts: 4
Likes: 0
Thanks, no the truck has the 4.6 in it. I had already considered a donor vehicle with a complete drive train and a body lift to help with the clearance issues. Ran into the same ones putting 302 into a Ranger. Again thank you for the feed back.
 
Reply
Old Jan 1, 2020 | 09:02 PM
  #322  
glc's Avatar
glc
Senior Member
15 Year Member
Veteran: Navy
Veteran: Reserves
Joined: Dec 2006
Posts: 43,542
Likes: 819
From: Joplin MO
Let me add - the ZF can come from either a 5.4 or a V-10. A diesel ZF won't bolt up. Your M5OD-R2 will bolt up but won't last at all.
 
Reply
Old Jan 27, 2020 | 05:27 AM
  #323  
ishootstuff's Avatar
Thread Starter
|
Technical Article Contributor
Joined: Dec 2008
Posts: 928
Likes: 9
Well, the F150 is getting some attention. I'm moving back to AZ, so soon, the V10 will haul a 16ft trailer across the country. I fixed a bunch of little things and next month it gets tags again.
 
Reply
Old Jan 27, 2020 | 09:40 AM
  #324  
Roadie's Avatar
Senior Member
Joined: Jan 2002
Posts: 5,994
Likes: 221
From: Wilmington,NC
"On the Road Again"! Good to hear the V10 F150 is getting back to work!
 
Reply
Old Jan 27, 2020 | 04:30 PM
  #325  
1997 lariat 4.6's Avatar
Senior Member
10 Year Member
Joined: Dec 2011
Posts: 1,856
Likes: 4
From: Lovely Land of Iowa
Originally Posted by ishootstuff
Well, the F150 is getting some attention. I'm moving back to AZ, so soon, the V10 will haul a 16ft trailer across the country. I fixed a bunch of little things and next month it gets tags again.
Glad to hear its still hauling! I ended up picking up another f150 and 4v swapped it instead of v10. Both are unique swaps. Hope you're doing well!
 
Reply
Old Apr 13, 2020 | 10:03 AM
  #326  
ishootstuff's Avatar
Thread Starter
|
Technical Article Contributor
Joined: Dec 2008
Posts: 928
Likes: 9
Well, the truck made it across the country, but we had some trouble. A U-Joint failed and destroyed the rear yoke and the rear of the driveshaft about 100 miles from El Paso. Short story is that we drove in 4x4 to a junk yard where every driveshaft was bent because they load the vehicles in with a forklift. We bought a bent driveshaft then drove in 4x4 to a Harbor Freight. I bought a welder, a grinder, an extension cord, and a flashlight. We chopped the rear off the bent driveshaft and welded it to my straight driveshaft in a grocery store parking lot. I still need to find a driveshaft, but this one is holding up!

Side story, I was hospitalized as soon as I got to Tucson because something bit me on the wrist the day before we left Florida and by the time we got to AZ, I had a huge mass on my arm which felt like it was broken and my hand was swollen up too. I spent 4 days in the hospital on IV antibiotics for MRSA. I have gory pictures, but I don't know if they meet site guidelines.



 
Reply
Old Apr 13, 2020 | 10:13 AM
  #327  
Roadie's Avatar
Senior Member
Joined: Jan 2002
Posts: 5,994
Likes: 221
From: Wilmington,NC
Great job on the road repair! Sounds like you are doing better. Hope so!
 
Reply
Old Apr 27, 2020 | 08:35 PM
  #328  
JDTractorz's Avatar
Junior Member
Joined: Apr 2020
Posts: 3
Likes: 0
I have a 2006 F150 that I am seriously considering doing this swap too. I have a 3v 5.4 with a 4r75 but I have had non stop problems with my engine, and it's nearing the end of its life since it's hitting 180k. It's either this or a 4.6, since I live in NY and I doubt a diesel swap would be legal. My 5.4 needs a timing job (I think i have at least 1 or 2 roller followers that are bad) and I am going to have to pull the heads on it to replace the stupid manifolds because of so much salt in New York. I really want to throw the 5.4 3v off a cliff because of all the issues they have lol.

Just for the sake of curiosity, would it be easier with a 4.6 2v ECU to do this swap, or how could I get it to pass OBDII emissions? Or how could I use the 5.4 3v ECU? Also, do u have any more wiring information?
I'm looking at maybe a 3v version of the V10 if I can find one and then a ZF5/ZF6 behind it, with of course the 3in body lift. I am sick of my 4r75e and it's due for a rebuild or to be replaced because it's shifting hard and wierd (lag when upshifting?)

I would get the same gas mileage as I get now or better with the V10 considering your numbers (I get 12-13 highway and 10-11 city driving) which is pretty awesome considering it has 2 more cylinders. I don't really tow much but I do constantly haul around tools and materials for work.

Also, are there other v10 swap build threads? I'm trying to get as much information on it as I can.

I did consider a 4bt swap or a 4.5 Powerstroke/VT275 swap but those are hard to find and 4BTs wouldn't meet the same year or newer requirement. I'm basically just trying to get as far away from the VVT crap as I can and build a reliable truck.
 

Last edited by JDTractorz; Apr 27, 2020 at 08:42 PM.
Reply
Old Apr 27, 2020 | 09:02 PM
  #329  
glc's Avatar
glc
Senior Member
15 Year Member
Veteran: Navy
Veteran: Reserves
Joined: Dec 2006
Posts: 43,542
Likes: 819
From: Joplin MO
Just throwing this out as a guess, but if you are going to drop a V10 and a ZF into it, look at using a Super Duty PCM for a V10 manual trans.
 
Reply
Old Apr 28, 2020 | 10:27 AM
  #330  
JDTractorz's Avatar
Junior Member
Joined: Apr 2020
Posts: 3
Likes: 0
Would a 4r75 hold up behind a V10? What I might do is use the 4r75 for a while until I can set aside some money to do the swap the ZF5 or 6 in.

I'm looking at 1500-2000 in parts to do a timing job on my 5.4, so this swap seems like it would be pretty worth it considering 3v V10s are going for 1500-3000 with 100k miles on em or less.
 
Reply



All times are GMT -4. The time now is 08:23 PM.