Heavy towing with e-fans
Back when the wife and I had our permanent reserved seats at Charlotte, Bristol, and were going to many others ... sitting in long lines of cars in often high heat, wanting to run AC and sometimes seeing the temp gage climb, I hung a big e-fan in front of the radiator and simply put a manual switch on it. My car had a good clutch on it, I replaced it once with Ford part to be sure ... but after that when sitting in that traffic, see the temp climb, flip the switch, temp drop, AC cooled off.
Just a thought.
Just a thought.
Alright, here is my write up on the Taurus fan and Flexalite controller installation.
http://www.modmyf150.com/2010/02/15/...or-cooling-fan
Took about 5 hours and came out really well! It was pretty easy to mount the fan in the factory shroud and it's pretty quiet as well, at least from in the cab.
http://www.modmyf150.com/2010/02/15/...or-cooling-fan
Took about 5 hours and came out really well! It was pretty easy to mount the fan in the factory shroud and it's pretty quiet as well, at least from in the cab.
Excellent write up! I might be following your setup to the T!
Quick question, where did you pick the fan up from? Junkyard, eBay?
Edit: Just saw the amazon link...
Quick question, where did you pick the fan up from? Junkyard, eBay?
Edit: Just saw the amazon link...
Last edited by sbchris; Feb 15, 2010 at 07:16 PM.
Looks like the amazon link is to a Town Car fan - is that the same one?
Some of the Amazon sellers don't always have stock on the Taurus fan so you can substitute the Lincoln one instead. I've seen a few Taurus fans on Ebay as well.
As far as a 15 year old fan, the fan might be old but it has most likely not been used for all 15 years. I looked at the brushes and they are about 30% worn. And the armature is in good shape. The FAL controller also varies the speed of the fan according to cooling needs, unlike the Taurus controller which is basically an on/off switch. This should help the motor last quite a bit longer.
I haven't towed anything yet. Still pretty cold in the Tahoe area so no camping yet. But I do like the increase in mileage. Averaging about 18.7 on the highway where I used to average 16.8-17. I drive 100 miles per day so I can get easy comparisons since it's pretty much the same route every day.
I probably won't be towing anything until the end of March but if it ends up earlier, I'll definitely post back my experience.
I probably won't be towing anything until the end of March but if it ends up earlier, I'll definitely post back my experience.
Thought I should give an update on my Taurus/Mark VIII e-fan mod. I just completed a 1168 mile trip towing a 7,500 lb. TT. There were many long grades and the weather was hot. In summary, the Taurus e-fan is NOT up to the task of cooling the engine when towing at GCWR. See my comments about this here:
Ford F150 Electric Cooling Fan Installation Comments
Needless to say I am a bit disappointed but on the bright side, I get to do some more cooling system mods!
Ford F150 Electric Cooling Fan Installation Comments
Needless to say I am a bit disappointed but on the bright side, I get to do some more cooling system mods!



