Heavy towing with e-fans
#16
Yeah, the roaring is annoying. And I'm sure it's pulling some major CFMs. I have seen CFM cooling requirements in the 3000 range specified for the 5.4. Surely the stock fan pulls more than that. My only concern is that if the CFM requirements are for "normal" operation or at the GCWR. So far, I haven't found an answer. The dealers are clueless and Ford customer support knows even less. Either way, It looks like both the Troyer and Mad Enterprises solutions far exceed the 3000 CFM requirements.
Little place that has been there for years and is well known in town, the owner is this little old guy. So I told him what I wanted for my truck, then he asked me "does it overheat?" I said no... I said, but I tow a big trailer? He said "Does it overheat?" I said no, I said but I want to cool it better? He said it's cooling just fine, he told me that he thinks it's a waste of money if the truck is not overheating, he said when it does bring it back and we will fix it.
#17
Ahhhhh, e-fans...where do I begin. My background to start things off! See my truck below and I tow an 8,000+ lb toy hauler regularly with no problems. E-fans have been the best "seat of the pants" performance mod I have ever done to my truck. You can instantly feel the performance gain. Motor revs so easily compared to turning that stock fan. Worth the money and effort for the performance gain, hands down.
Now, the other side of that coin. Do a search (for me) and you'll find a few threads. I've had 5, count 'em, f-i-v-e electrical meltdowns related to the controllers on these fans. Please note I blame the controller and not the fan itself or the fact that I have e-fans. The controller Troyer sends with the kit is crap...unless he's upgraded lately.
Another note on Troyer while we're here. The fans in his kit are off the shelf, 16" Derale Tornados that move 2175cfm of air. Nothing special about them. Awesome fans. I meant there's nothing special about the fact they come from Troyer. Save yourself some money and end up with a much nicer kit by buying two of these fans from your local/favorite speed shop and a good controller set up.
Controller...that SPAL unit is the cat's meow! Just waiting on time/opportunity to install mine. Still running the units that came from Troyer and I'm scared every time I drive my truck. One doesn't work at all and the other is wired to a manual switch to make it work. Not sweating it right now since it's winter but I will have to address this and get my SPAL controller in before summer.
I don't know the cfm rating on the stock clutch fan, but even though they're a drag on the motor...they're efficient. It takes both electric fans to even think about cooling as much as a stock clutch fan!! Another thing about your desire for a bigger/better radiator. All the wind in the worst tornado to ever hit Oklahoma wont cool a motor that doesn't have an efficient enough radiator. The stock, single core jobs are pretty borderline and that's all I'll say.
If you're running stock gauges you don't have a clue what's going on with your motor. By the time the stock water temp gauge shows an overheat condition, you're already there. I think it starts to move up from its "normal" position somewhere north of 235 degrees. That's not getting to hot, that's already there!
Your tranny cooler...personally, I think putting the fans on without a temp gauge was a waste of time and money. I added a cooler to my truck (because I KNEW I was having cooling problems) about the size of the one that comes stock in yours. The only time a tranny is really going to run hot to the point of being too hot is when the converter is unlocked, regardless of the load behind it. There are ways to control that. You need a gauge to tell whats going on. The only time that dinky little fan is going to do anything for you is creeping along in traffic, and that's going to be minimal then. Anything above 15-20 mph and airflow alone is doing more than that fan.
Now, the other side of that coin. Do a search (for me) and you'll find a few threads. I've had 5, count 'em, f-i-v-e electrical meltdowns related to the controllers on these fans. Please note I blame the controller and not the fan itself or the fact that I have e-fans. The controller Troyer sends with the kit is crap...unless he's upgraded lately.
Another note on Troyer while we're here. The fans in his kit are off the shelf, 16" Derale Tornados that move 2175cfm of air. Nothing special about them. Awesome fans. I meant there's nothing special about the fact they come from Troyer. Save yourself some money and end up with a much nicer kit by buying two of these fans from your local/favorite speed shop and a good controller set up.
Controller...that SPAL unit is the cat's meow! Just waiting on time/opportunity to install mine. Still running the units that came from Troyer and I'm scared every time I drive my truck. One doesn't work at all and the other is wired to a manual switch to make it work. Not sweating it right now since it's winter but I will have to address this and get my SPAL controller in before summer.
I don't know the cfm rating on the stock clutch fan, but even though they're a drag on the motor...they're efficient. It takes both electric fans to even think about cooling as much as a stock clutch fan!! Another thing about your desire for a bigger/better radiator. All the wind in the worst tornado to ever hit Oklahoma wont cool a motor that doesn't have an efficient enough radiator. The stock, single core jobs are pretty borderline and that's all I'll say.
If you're running stock gauges you don't have a clue what's going on with your motor. By the time the stock water temp gauge shows an overheat condition, you're already there. I think it starts to move up from its "normal" position somewhere north of 235 degrees. That's not getting to hot, that's already there!
Your tranny cooler...personally, I think putting the fans on without a temp gauge was a waste of time and money. I added a cooler to my truck (because I KNEW I was having cooling problems) about the size of the one that comes stock in yours. The only time a tranny is really going to run hot to the point of being too hot is when the converter is unlocked, regardless of the load behind it. There are ways to control that. You need a gauge to tell whats going on. The only time that dinky little fan is going to do anything for you is creeping along in traffic, and that's going to be minimal then. Anything above 15-20 mph and airflow alone is doing more than that fan.
#18
Ahhhhh, e-fans...where do I begin. My background to start things off! See my truck below and I tow an 8,000+ lb toy hauler regularly with no problems. E-fans have been the best "seat of the pants" performance mod I have ever done to my truck. You can instantly feel the performance gain. Motor revs so easily compared to turning that stock fan. Worth the money and effort for the performance gain, hands down.
Now, the other side of that coin. Do a search (for me) and you'll find a few threads. I've had 5, count 'em, f-i-v-e electrical meltdowns related to the controllers on these fans. Please note I blame the controller and not the fan itself or the fact that I have e-fans. The controller Troyer sends with the kit is crap...unless he's upgraded lately.
Another note on Troyer while we're here. The fans in his kit are off the shelf, 16" Derale Tornados that move 2175cfm of air. Nothing special about them. Awesome fans. I meant there's nothing special about the fact they come from Troyer. Save yourself some money and end up with a much nicer kit by buying two of these fans from your local/favorite speed shop and a good controller set up.
Controller...that SPAL unit is the cat's meow! Just waiting on time/opportunity to install mine. Still running the units that came from Troyer and I'm scared every time I drive my truck. One doesn't work at all and the other is wired to a manual switch to make it work. Not sweating it right now since it's winter but I will have to address this and get my SPAL controller in before summer.
I don't know the cfm rating on the stock clutch fan, but even though they're a drag on the motor...they're efficient. It takes both electric fans to even think about cooling as much as a stock clutch fan!! Another thing about your desire for a bigger/better radiator. All the wind in the worst tornado to ever hit Oklahoma wont cool a motor that doesn't have an efficient enough radiator. The stock, single core jobs are pretty borderline and that's all I'll say.
If you're running stock gauges you don't have a clue what's going on with your motor. By the time the stock water temp gauge shows an overheat condition, you're already there. I think it starts to move up from its "normal" position somewhere north of 235 degrees. That's not getting to hot, that's already there!
Your tranny cooler...personally, I think putting the fans on without a temp gauge was a waste of time and money. I added a cooler to my truck (because I KNEW I was having cooling problems) about the size of the one that comes stock in yours. The only time a tranny is really going to run hot to the point of being too hot is when the converter is unlocked, regardless of the load behind it. There are ways to control that. You need a gauge to tell whats going on. The only time that dinky little fan is going to do anything for you is creeping along in traffic, and that's going to be minimal then. Anything above 15-20 mph and airflow alone is doing more than that fan.
But back to the subject. I'm looking in to a Lincoln Mark VIII 19" single speed fan than can be easily mounted to the factory shroud. The SPAL controller (and the DC) can vary the speed of the fan based on temperature and also when the A/C cycles. This configuration seems to be simplest and easiest to implement. The Lincoln/Taurus fan is rated at 5000 CFM (probably a bit optimistic) but as long as it exceeds the CFM requirements for the load conditions it sees, then it should work just fine.
#20
#21
I have the Troyer dual fan set up also. I too have had several issues with either the fuse holders or controllers. After the 4th meltdown towing my boat, I bought DC controls Fk 50p and all seams well so far.
The fans themselves have been flawless, and I liked the separate function of each controller. Now both fans operate at the same time but the DC controller throttles as needed.
Performance gains are noticeable, maybe even a little more mpg. Definitely colder AC in traffic or at idle.
I have a scangauge to monitor water temp and the dc controller keeps a more stable temp due to the throttleing, where the previous controllers would kick on, lower the temp, and turn off. I think constant cycling is what melted the old ones.
I would do it again in another truck, only start with a DEPENDABLE! controller.
The fans themselves have been flawless, and I liked the separate function of each controller. Now both fans operate at the same time but the DC controller throttles as needed.
Performance gains are noticeable, maybe even a little more mpg. Definitely colder AC in traffic or at idle.
I have a scangauge to monitor water temp and the dc controller keeps a more stable temp due to the throttleing, where the previous controllers would kick on, lower the temp, and turn off. I think constant cycling is what melted the old ones.
I would do it again in another truck, only start with a DEPENDABLE! controller.
#22
Also, I like the idea of one controller managing the fan. Wiring is simpler and the number of parts is less, reducing the possibility of failure. I know some like the redundancy of two controllers but if the single controller fails, I can simply jumper the fan to always on if necessary.
I'm now leaning toward the Flexalite controller. It looks like it's a revised model and is about $40 less than the DC. The SPAL is out because the Taurus fan draws too much current on high speed, exceeding the SPAL current rating.
I'll be doing a thorough write-up with a lot of pictures soon so stay tuned!
#24
Yes, I will be mounting the fan to the stock shroud. I prefer the stock look and since there is not much maintenance that needs to be done on a 2008, I really don't need any extra room in the engine compartment. I also want the entire radiator covered by the shroud for the best cooling possible. I tow a lot and need the most cooling I can get.
#27
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#30