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2004-2008 Alternator Replacement w Pics

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Old Feb 15, 2013 | 02:33 AM
  #1  
BrazenC5's Avatar
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2004-2008 Alternator Replacement w Pics

Had to change out the alternator this weekend, so I thought I would snap some pics in the process. Dashlights were noticeably dim, and barely made it home before random dashlights started lighting up (abs, 4x4, etc). When I tried to restart, the battery was also drained. Hopefully this may help others if they haven't previously had to change out an alternator.

Tools used:
3/8in ratchet
10mm socket
10mm socket deep well
1/2in ratchet or breaker bar
channel locks
misc socket sizes for battery terminal & alternator ground wire

First, disconnect the negative battery terminal.

Remove the 10mm bolt (location highlighted) to remove the air duct to gain access to the alternator.


I also used channel locks to take off the radiator hose from the radiator to gain better access to the alternator. Used a bucket to catch any coolant overflow.

The belt tensioner accepts a 1/2in breaker bar or ratchet to create slack in the serpentine belt to unhook the belt from the alternator.


4 10mm bolts on the top alternator bracket need to be removed.


2 10mm bolts at the bottom of the alternator need to be removed. I had to use the deep well socket on the right side because the ratchet was butting up against the fan pulley.


Once the 6 mounting bolts have been removed the alternator just falls forward to expose the two connections, one with a clip the other with a nut (forgot the socket size).


The old and new alternators


After mounting the new alternator and serpentine belt.


Clamp the radiator hose back on, remount the air duct, connect negative terminal on battery.

It would be a good idea to put your battery on a charger before starting the truck. I used jumper cables and another car, but couldn't get the truck started until I took the battery into an auto parts store and had them charge it for me which was free (btw-battery was only 3 years old). If it was 5+ years old, I would've replaced the battery also. After I re-installed the battery, the truck fired right up, and no problems since.
 
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Old Feb 15, 2013 | 02:54 AM
  #2  
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Nice write up. Thanks.
 
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Old Feb 15, 2013 | 06:39 AM
  #3  
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From: Indianapolis
Awesome!! I will definitely be using this when mine needs replaced!!
 
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Old Feb 15, 2013 | 08:29 PM
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From: Mansfield, P.A.
I can't believe I paid to have this done on my truck.... Should have bought the alternator and done it myself.... Much less involved than I expected.
 
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Old Feb 15, 2013 | 08:53 PM
  #5  
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I had to do that in front of an Advance Autoparts store while on a road trip a couple years ago. LOL

You're right its not too hard on these trucks. I was back on my way in about an hour.
 
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Old Feb 16, 2013 | 10:12 AM
  #6  
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From: In the fast lane from LA to Tokyo...
Nice write up......oem is best for replacement though.....charging diodes seem to suck in the aftermarket new and rebuilt ones....
 
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Old Feb 16, 2013 | 12:59 PM
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Nice write up.
 
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Old Feb 17, 2013 | 12:46 AM
  #8  
BrazenC5's Avatar
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From: Los Angeles, CA
I agree, I prefer OEM replacement, but given that my alternator was crapping out on a Saturday night, and I only had Sunday to work on it, I couldn't get my hands on an OEM same day.

Additionally, I only expect to keep this truck until the 2015 comes out...so the alternator just needs to last 2 more years...and if it craps inside those 2 years, it has a lifetime warranty.

Originally Posted by 88racing
Nice write up......oem is best for replacement though.....charging diodes seem to suck in the aftermarket new and rebuilt ones....
 
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Old Feb 17, 2013 | 01:29 AM
  #9  
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From: Burleson/Athens/Brownsboro, TX
Thanks for another helpful and nice writeup. I copied it and indexed it in the Articles and How To section. We really appreciate your contributions to the site.
 
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Old Nov 26, 2014 | 09:58 AM
  #10  
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From: Angier, NC
Great write up! Just searched to find this.
My 2008 decided to go out this morning. Going to pickup a replacement and install tonight!

Thanks!
Ryan
 
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Old Jan 11, 2015 | 04:48 PM
  #11  
nightingale's Avatar
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From: Portland, OR
Thanks for the how to. This is a very easy job that anyone with a little bit of knowledge, like how to use a ratchet, can do. Took me about an hour including having the girl scouts show up to sell cookies.
 
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Old Aug 11, 2015 | 02:08 AM
  #12  
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Right on time, on the money

Thanks for the step by step lamen procedure for this job. I'm feeling a lot more confident to actually do the job my self regardless of my disabilities. Your the bar for online help, set really high thanks to you.
 
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Old Jun 16, 2016 | 07:50 PM
  #13  
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Thanks for the details.

Is there any way to know what style plug I have, oval or D shaped? Was gonna order on rockauto but its pouring out right now and I can't see the plug
 
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Old Sep 19, 2018 | 10:41 AM
  #14  
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Excellent how-to! I just used it to replace my alternator. Thank you!
 
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