1997 - 2003 F-150

2002 f150 rear axle on a 1997 f150, will it fit/work?

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Old Mar 15, 2010 | 03:31 PM
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wilburz's Avatar
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2002 rear axle swap to a 1997 complete! now have a breaking issue. any info?

my rear axle on my 1997 f150 step side, with a 4.2 V6 motor is wore out. I have a chance to get a rear axle from a 2002 F150, with a 4.6 V8 motor, 4 door, crew cab. Will this axle bolt right into my truck? Can I use the disc breaks from that donor axle if it bolts on? any information would be greatly appreciated. My current axle sounds like a freakin NASCAR inside. Thanks.
 

Last edited by wilburz; Mar 21, 2010 at 10:46 AM. Reason: updated thread with new info
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Old Mar 15, 2010 | 04:45 PM
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yea it should bolt up but if its a 9.75 youll have to shorten your drive shaft
 
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Old Mar 15, 2010 | 06:08 PM
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The 4.6s came with an 8.8
The 5.4 has the 9.75 axle.

Phil
 
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Old Mar 15, 2010 | 06:16 PM
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I thought the screws even with the 4.6 got the 9.75 by default?

Is your truck 4x4? If so, got to match the ratios up.

Anyway, a driveline shop can shorten your shaft no problems for under a hundred bucks.

Adrianspeeder
 

Last edited by adrianspeeder; Mar 15, 2010 at 06:23 PM.
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Old Mar 15, 2010 | 08:43 PM
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i used an 01 axle with discs in my 98 that had drums.. its a straight forward swap.. just as long as your brake lines arent too rusted and unscrew with ease
 
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Old Mar 16, 2010 | 07:20 AM
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ok. thanks for the feed back. my truck is 2 wheel drive. i am going to stop by and take a look at the other axle today.
 
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Old Mar 16, 2010 | 07:33 PM
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yah shouldn't be a problem, you wont cause a major mechanical issue if your new axle doesnt match the truck since you are a 2wd, but your speedometer will be off if they dont match
 
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Old Mar 19, 2010 | 07:18 AM
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I got the axle out of a 2002 crew cap. paid $150.00 for it. looks to me to be a straight bolt in. Hopefully this swap will get rid of my whine. Thanks for the info. Should be put in by saturday.

BTW - the guy I bought it from has lots of F150 parts. He had 3 or 4 rollling trucks with front end damage and more parts in his warehouse. any one wants his number let me know.
 
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Old Mar 21, 2010 | 10:45 AM
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axle swap went smooth. the new , used axle is purring like a kitten. now i can actually hear my readio on low volume with out the wine. only issue i had was the new 2002 axle had differnt sized lug nutz. had to buy 10 new nuts for 30 bucks. now i need to carry 2 different tire irons. no biggy.

rear disc breaks dont' seem to engage as much as they should. the brake pedal goes down pretty far and the truck does not seem to break well. I bled all 4 wheels twice and still the same breaking issue. Do or will the 2002 master cyclinder make it work properly? do i need the 2002 booster? any other issue with trying to get the breaks right? I really would like to get this corrected. thanks alot for the info.
 
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Old Mar 21, 2010 | 11:10 AM
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you might have a problem... a rearend shouldnt be purring!!!



lmfao
 
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Old Mar 21, 2010 | 12:24 PM
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Originally Posted by illness95
you might have a problem... a rearend shouldnt be purring!!!



lmfao
I guess it's a personal preference sort of deal, -purring or humming. I would rather have her humming, -if I had a choice in the matter.
 
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Old Mar 21, 2010 | 03:49 PM
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well lets just say it sounds great! unlike the old one that sounded terrible.
 
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Old Mar 21, 2010 | 09:47 PM
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Originally Posted by wilburz
well lets just say it sounds great! unlike the old one that sounded terrible.


You need a master cylinder out of an 02 I am going through the same thing the disc brakes have a different proportion valve
 
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Old Mar 21, 2010 | 11:09 PM
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Originally Posted by wilburz
only issue i had was the new 2002 axle had differnt sized lug nutz. had to buy 10 new nuts for 30 bucks. now i need to carry 2 different tire irons. no biggy.
Yeah they switched from 12mm to 14mm in 00 iirc
 
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Old Mar 22, 2010 | 07:48 AM
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Originally Posted by nick.schrandt
You need a master cylinder out of an 02 I am going through the same thing the disc brakes have a different proportion valve

Do I need the brake booster also? Anything else needed to put the 02 master cylinder?
 
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