Need to find the right Spark Plug
1. We have had members who have had very poor results with Autolite plugs in both 4.6's and 5.4's. They may run okay on installation, but they deteriorate quickly. They may be made by Honeywell, as are Motorcrafts, but they are not made to Ford specs and among other things, the heat range may not be right.
2. The 4.6 and 5.4 2 valve heads only had 4 threads till late 03. There are many instances of plugs loosening and blowing out when installed as per the manual. Go take a look at blownoutsparkplug.com - he is a master Ford tech and has determined that if you use NO antiseize and torque them to 28 ft/lb they do not blow out. If you use the recommended Motorcraft plugs, antiseize is not needed, because the threads are nickel plated. This takes care of the dissimilar metal issue.
2. The 4.6 and 5.4 2 valve heads only had 4 threads till late 03. There are many instances of plugs loosening and blowing out when installed as per the manual. Go take a look at blownoutsparkplug.com - he is a master Ford tech and has determined that if you use NO antiseize and torque them to 28 ft/lb they do not blow out. If you use the recommended Motorcraft plugs, antiseize is not needed, because the threads are nickel plated. This takes care of the dissimilar metal issue.
For what it's worth, which is nothing really, I just put Autolite double platinums in my 02' 5.4 and it runs fine. Had 68K on the enging and original plugs and the only thing I noticed is it runs a little smoother. I have always had good luck with Autolite's in a lot of engines, small engines, and harley engines.
Still don't know what the deal is no anti-seize on 97-03 plugs??? Repair manual recommends it, and anti-seize is great to use when threading together two dissimilar metals???
Still don't know what the deal is no anti-seize on 97-03 plugs??? Repair manual recommends it, and anti-seize is great to use when threading together two dissimilar metals???

What repair manual recommends anti-seize on these plugs? Also, where does it say to run plugs that don't meet or exceed spec. The AL 103's/ 104's don't, but yea, you can run them for awhile. - If your lucky.
I bet you'll find out what the deal is, in the near future.






