Pre-1997 Models

Adding AC to a 88 custom

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Old Jan 20, 2011 | 04:48 PM
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Adding AC to a 88 custom

I have an 88 Bronco that I want to add AC to.
Things I know I will need:
AC Condensor
AC/Heater Blower motor
AC Compressor + bracket + belt
Interior switch / control panel.
Hoses (not sure how many) hard and flexible

What else and since I will be taking most parts from a JY, what should I avoid getting from there?

Thanks, this is going to go slow .
 
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Old Jan 21, 2011 | 11:02 AM
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What ENGINE does the truck have? Add it & the truck's other details (year, trans, trim, options, mods, miles, etc.) to a signature so you don't have to remember next time. If you don't know them all, read this caption & follow the links in it:



Read this caption & the NEXT:



Your engine bracket will probably accept the compressor.



You can use an '87-early '88 control panel & inside box, OR a late '88-91 panel & box. I prefer the older because it allows more control over the settings. Get the A/C wiring & vacuum harnesses to match the control panel.

If you get a newer outside box, inspect the vacuum reservoir glued to the evaporator cover - they're known to leak, warp, & even crack the cover. If it shows any damage, you'll need another reservoir, but ANY vacuum reservoir (from ANY vehicle) that size or larger will work.

Try to get a '94-96 (or '97 >8500GVWR) refrigerant system still charged with R-134a, and bolt the compressor onto your truck first, with the JY belt. Hotwire the clutch to see if it makes bad noises, and make sure the condenser gets REALLY hot, and the evaporator gets cold. Don't run it for more than 45sec @ 1500RPM or you could overpressurize it & blow refrigerant out the safety valve.

Don't forget to collect ALL the fasteners, especially those for the condenser.
 

Last edited by Steve83; Jan 21, 2011 at 11:40 AM.
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Old Jan 21, 2011 | 03:04 PM
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Originally Posted by Steve83
What ENGINE does the truck have? Add it & the truck's other details (year, trans, trim, options, mods, miles, etc.) to a signature so you don't have to remember next time. If you don't know them all, read this caption & follow the links in it:



Read this caption & the NEXT:



Your engine bracket will probably accept the compressor.



You can use an '87-early '88 control panel & inside box, OR a late '88-91 panel & box. I prefer the older because it allows more control over the settings. Get the A/C wiring & vacuum harnesses to match the control panel.

If you get a newer outside box, inspect the vacuum reservoir glued to the evaporator cover - they're known to leak, warp, & even crack the cover. If it shows any damage, you'll need another reservoir, but ANY vacuum reservoir (from ANY vehicle) that size or larger will work.

Try to get a '94-96 (or '97 >8500GVWR) refrigerant system still charged with R-134a, and bolt the compressor onto your truck first, with the JY belt. Hotwire the clutch to see if it makes bad noises, and make sure the condenser gets REALLY hot, and the evaporator gets cold. Don't run it for more than 45sec @ 1500RPM or you could overpressurize it & blow refrigerant out the safety valve.

Don't forget to collect ALL the fasteners, especially those for the condenser.
Truck has a 4.9 with a T18. Its a 88 Bronco Custom. Obvious what the control panel is but what do you mean "inside box"?
Thanks.
 
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Old Jan 22, 2011 | 01:11 AM
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Originally Posted by jrock24
Truck has a ...T18.
That's exceptionally rare. Can you downshift from 2 to 1 while the truck is rolling? Does the trans have an Aluminum or cast iron top cover?
Originally Posted by jrock24
Obvious what the control panel is but what do you mean "inside box"?
The ventilation box inside the cab, vs. the one outside, under the hood. The outside box contains the recirc door, blower, resistor, evaporator, & vacuum reservoir; the inside box contains the heater core & all the other doors. Note the "COWL PANEL" (aka firewall) dividing line in this diagram:

 

Last edited by Steve83; Jan 22, 2011 at 01:14 AM.
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Old Jan 22, 2011 | 06:09 AM
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Originally Posted by jrock24
Truck has a 4.9 with a T18.
Ooooo, I want!

Adrianspeeder
 
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Old Jan 22, 2011 | 02:05 PM
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You have ENOUGH (for a small army)!

...and why isn't the deuce-and-a-half in your signature??? Did you get rid of it?
 
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Old Jan 25, 2011 | 11:22 AM
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Originally Posted by Steve83
That's exceptionally rare. Can you downshift from 2 to 1 while the truck is rolling? Does the trans have an Aluminum or cast iron top cover?:

No I can't down shift into 1st. Not sure about the top cover as I have not pulled the carpet because the PO had it glued down. I don't remember the door code, but I did look it up when I first got the truck a couple years ago and it indicated a T18.
 
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Old Jan 25, 2011 | 11:27 AM
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Originally Posted by adrianspeeder
Ooooo, I want!

Adrianspeeder
The Bronco is always for sale, come by and take it for a test drive. Just put sliding rear windows in for ya.
 
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