Exhaust manifold leak
ThisI had my one side done last year and 2 or 3 studs/ bolts replaced on the manifold and exhaust flange on the other side. cost me around 600 all in I believe.
Took it to a place called zoro muffler- local exhaust shop (but not a performance one either)
The bolts broke on the manifold and they had to drill them out. They said it would be about $500 in just labor and $350 for a new manifold plus bolts. $75 just to hook it up and find the exhaust leak.
My passenger side manifold has a leak, 03 FX4, lucky for my my borther in law is a mechanic, so labor involves a case of beer, He had to do his aswell 04 FX4, he the best way is to jack up the engine, but it's a big job.
I replaced mine about a year ago I got the JBA shorty headers, it wasn't an insurmountable job but it was tricky I used the welding method for the broken studs and that was the best way i found to do it I used this write up/ guide but I didn't touch the Y pipe (left it original) that combined with the magnaflo really woke the truck up. http://www.frontiernet.net/~jmray/F250ExhMani.htm
Last edited by 03Screw; May 24, 2012 at 07:40 PM.
I replaced mine about a year ago I got the JBA shorty headers, it wasn't an insurmountable job but it was tricky I used the welding method for the broken studs and that was the best way i found to do it I used this write up/ guide but I didn't touch the Y pipe (left it original) that combined with the magnaflo really woke the truck up. http://www.frontiernet.net/~jmray/F250ExhMani.htm
Just trying to make a decesion on what brand I wast to go with.
I did some pacesetters on my old 99 and was that a mistake!!
Last edited by 5.4lariat; May 28, 2012 at 08:26 PM. Reason: canr spell ;)
Is it bad that I have this issue and my first thought is that I should just buy a new ecoboost? lol. I talked to the service advisor I've dealt with in the past and he said (while looking it up on his handy dandy computer) that it shows a "kit" that costs $800! With labor and all said and done it would be well over $1000 to get this fixed? I love my 04 but to me this is not worth it. I've been wanting a new truck for some time now....maybe its time?
Is it bad that I have this issue and my first thought is that I should just buy a new ecoboost? lol. I talked to the service advisor I've dealt with in the past and he said (while looking it up on his handy dandy computer) that it shows a "kit" that costs $800! With labor and all said and done it would be well over $1000 to get this fixed? I love my 04 but to me this is not worth it. I've been wanting a new truck for some time now....maybe its time?
JBA's are great it helped with the low end for towing, I did find the very slight tick you get from headers a little annoying at first but after a while that went away (or I don't hear it anymore) just remember to retighten the bolts after a couple weeks.
Would those headers fit on my 2000 5.4l, I have an exhaust manifold leak and am dreading replacing them I'd much rather get headers, thanks



