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Help with Broken Plug removal

Old Jun 12, 2010 | 11:27 AM
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Help with Broken Plug removal

I Recvently change the plugs in my 06 f150 5.4l 3v. Brok 4 of the 8, I was able to remove 3 of the 4 broken plugs with the lisle removal tool, However the last one is not cooperating. This one the plug broke and the electrode stayed in, I tried to use the lisle to push the electrode down as well but i can't get the extractor to bite. Any one have any other suggestions for removing the broken plug? I was thinking of starting the truck and seeing if the compression would blow it out.

RB8720
 
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Old Jun 12, 2010 | 11:54 AM
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DON'T START THE TRUCK!!!!!!
Any debris will damage the bore/piston/or valves! I'm not experienced in the 5.4 so wait fore someone to chime in. But PLEASE DON'T START THE TRUCK!!!
 
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Old Jun 12, 2010 | 12:03 PM
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As far as I know there isn't any debris in the cylinder, just that bottom peice of the plug the is still stuck.

RB.
 
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Old Jun 12, 2010 | 12:18 PM
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Gravity my friend. If it were mine I wouldnt touch the key until I could put a vacuum cleaner to the cylinder with a piece of hose.

Do a search on here for plug removal procedures, I'm sure you can find some help soon. I'd just hate to see you trash your engine.

Good luck.
 
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Old Jun 12, 2010 | 12:18 PM
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Is there any possibility of getting long needle nosed pliers on it and pulling it out. Some have retrieved pieces that way.
 
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Old Jun 12, 2010 | 12:24 PM
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The piece won't fall down because of the collar on it. It's too far down for pliers, I tried that. I really don't want to have to go and pull the head just because of a damn plug change.

RB
 
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Old Jun 12, 2010 | 09:39 PM
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I just did mine a couple of weeks ago and I imagine this is frustrating for you but please don't start your truck up. I had one of my broken ones leave a long chunk of insulator in and I was worried about the extractor not having enough to bite on so I very nervously put long needlenose pliers down the hole and crunched some of the insulator up. I know it sounds bad but if you leave it too long you won't have enough metal for the extractor to bite on. I did use my shop vac after I broke up the insulator to get the crunchies out before using the extractor tool. One piece of advice: if you have too long of an insulator when you push it down in the collar it can break through that strap. Mine almost did that. I almost had to remove the head. That would suck.
 
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Old Jun 13, 2010 | 08:45 AM
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Thanks for the advice, I beleive that is the exact problem I am having. I am going to try and get some good epoxy today and see if I can get it to bond to the porecelin and pull it out that way. I really don't want to remove the head

Whoever came up with this 2pcs plug design needs a wack on the head from a louisville slugger.

RB8720
 
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