1997 - 2003 F-150

Scraping sound during acceleration

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Old Nov 17, 2015 | 07:21 PM
  #1  
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Scraping sound during acceleration

2003 4x4 5.4l automatic.

In December of 2014 I had the left front wheel bearing replaced. Recently, the same sound came back and seem to be from the front right. I changed out the hub and bearing assembly myself this time on the right side. Turned out to be a pretty easy task with a little heat. The swap took less than 2 hours and went smooth.

The truck sounded good and off I went for about two weeks. Now I'm hearing a similar sound. I hear it most when starting from a dead stop up until about 20 mph. Then it is either hard to hear because of road noise or it quiets down entirely.

Slowing down I do not hear it.

This evening I jacked up the rear and put it on jack stands. I first checked the fluid in the rear differential. It came pouring out after I removed the plug and seemed to be in good shape.

I started up the truck, put it in drive and let off the brake. I could hear the sound but it was not as distinctive or easy to hear. That could be because of the environment. My garage door was open, I live with my back yard on a busy street and there was a lot of traffic on the road.

I'm looking for suggestions on what to check next. I can certainly pull the truck in the garage on a diagonal so that I can close the door (venting the exhaust). Would you check other fluid levels? Transfer case, trans fluid, etc. or should I jack up the front and test the new wheel bearing?

The sound does not change when wiggling the steering back and forth.

Hunt4Fun
 
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Old Nov 17, 2015 | 08:27 PM
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Dragging brakes? Just wild guessing.
 
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Old Nov 17, 2015 | 08:29 PM
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Could be, I'll check on those tomorrow evening. Thanks.
 
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Old Nov 18, 2015 | 04:05 AM
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Check the backing plate/dust shields for the brakes. I accidentally bend those all the time and they contact the rotors.
 
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Old Nov 18, 2015 | 10:57 AM
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When you are driving the truck, does rocking the truck from side to side change the noise?
 
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Old Nov 18, 2015 | 10:45 PM
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Does the 03 have IWE's ? If it does it sounds like a classic vac issue to the IWE........But what do I know
 
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Old Nov 19, 2015 | 09:18 AM
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No IWE's on an 03.
 
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Old Nov 19, 2015 | 09:34 AM
  #8  
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And the answer is............

I took the right front wheel off last night and removed the brake caliper. In the groove between the two pads of the inner brake pad was a rock slightly larger than the thickness of the pad. Removed the rock, reassembled, test drove, and the noise is gone.

Thanks for all of the help.

Problem solved.
 
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Old Nov 19, 2015 | 12:19 PM
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Congratulations! And thanks for letting us know what solved the problem.
 
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