1997 - 2003 F-150

Rust On Roof

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Old Oct 29, 2013 | 02:18 PM
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Rust On Roof

I have this rust spot on the roof of my 2001 Ford F150 Supercrew & when it rains it drips inside my truck into the cup holder & floor. It also leaks from those handles you grab to get into the truck. It's the only rust spot I have seen on my truck. I'd like to try & fix it myself rather than take it to a body shop but I will if I have no choice. Any help on how to fix it would be great!

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Old Oct 29, 2013 | 05:08 PM
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Well you have a couple of options, for a quick fix get yourself some epoxy putty from por-15. The stuff works, I've been using it for a lot of years. The correct way to fix it is to find a replacement section and weld it in. Por also sells por patch which will also work. I would use the putty, you can sand it and paint it. Good luck
 
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Old Oct 30, 2013 | 07:20 PM
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Well here is my plan. Not sure how well it will work but don't have the extra money to have a body shop repair it. Going to sand it down, clean it real good, apply POR 15 POR Patch or Epoxy Putty, paint over it with POR 15 Paint, Prime & then paint with Duplicolor paint match. You guys think it will work?


http://www.por15.com/POR-PATCH_p_53.html

http://www.por15.com/EPOXY-PUTTY_p_54.html

http://www.por15.com/POR-15-_p_8.html
 
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Old Oct 30, 2013 | 08:12 PM
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That's a good plan, get the putty you can use that on other projects around the house. I sealed a heater pipe at a friends house a couple of years ago and it's still holding. Remember you have to use the tie coat primer over the por-15 before regular paint. I would clean the rust on the interior also. Have fun.
 
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Old Oct 30, 2013 | 08:18 PM
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I was going to use a self etching primer over the por 15 paint. Do you think the tie-coat would be better?
 
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Old Oct 30, 2013 | 08:23 PM
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Yes that will work, I forgot about that, I've only used the tie coat. Self etching is the better choice is this case.
 
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Old Oct 30, 2013 | 08:35 PM
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Does it have to be there self etch primer or can I just use some duplicolor self etch primer?
 
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Old Oct 31, 2013 | 10:51 AM
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Has to be por-15 self etching if it's going over the por-15. Regular paints do not adhere to the por-15. If you grind the area down then use something other than the por-15, then use the epoxy putty, the putty will take any paint.
 
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Old Oct 31, 2013 | 01:10 PM
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Do I need to use there Marine clean & Metal prep before I use the epoxy putty?
 
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Old Oct 31, 2013 | 07:06 PM
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N0, not for something that small. Just wipe it down real good to get all the dust off..
 
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Old Nov 17, 2013 | 12:22 PM
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Have you fixed the roof yet?
 
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Old Nov 21, 2013 | 01:58 PM
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Originally Posted by dogman72
Have you fixed the roof yet?
Not yet. Been busy with work & the ranch. Need to get it done real soon though.
 
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Old Nov 21, 2013 | 03:35 PM
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are you parking under something that is dripping on the roof? weird that it would start rusting in that one spot.
might sound half assed as a temporary fix but have you tried plasti dip. you can then peel it off when you are ready to do a permanent fix.
 
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Old Nov 21, 2013 | 04:43 PM
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Looks like someone already tried to do that with duct tape.
 
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