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Custom Door Panel Question

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Old Jun 9, 2012 | 04:05 AM
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cstritz's Avatar
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Custom Door Panel Question

I'm looking to wrap a part of the door panel with leather. Its the part that is wrapped in black gator in the picture and blue in the other picture. I took off my door panel to see if that part would just unscrew from the back. Instead I find that there are many plastic pieces that have been melted into place that hold this panel in place. How do I go about wrapping this. If I (somehow) manage to break off all of those plastic pieces from the back, how would I then get the panel back in place? Obviously it's possible. These were just two examples I found on google images of what I want to do. Any ideas and/or solutions????



 
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Old Jun 9, 2012 | 01:51 PM
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From: HIDDEN IN TEXAS
Anyone?
 
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Old Jun 9, 2012 | 01:59 PM
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its called plastic welded with the different plastic layers. Maybe try googling with those key words?
 
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Old Jun 9, 2012 | 03:34 PM
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Patman is correct you will need to buy a portable plastic welder and the rods for it dremel the current welds out then upholster the area you want and the re weld with the plastic rods and welder.
 
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Old Jun 9, 2012 | 07:41 PM
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Use a drill bit that is larger than the plastic welds. Go slow. Once they are all drilled out, remove the panel. Find some small, wide screws to re-install the panels once they are wrapped. I use the same method on the side pockets on Expi/Navi consoles.
 
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Old Jun 9, 2012 | 10:16 PM
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Getting it apart I would use a Dremel. Alternatively, if you were very careful a soldering gun with the flat blade attachment works well, but you have to be very careful not to cut through the part you are trying to remove the insert from. I wonder if you couldn't use a hot glue gun, it is a lot cheaper and once that glue cools it gets almost as hard as plastic. I have used it for gluing many plastic parts and it work great.
 
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Old Jun 10, 2012 | 03:59 PM
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Thanks a whole lot guys! I love this forum lol. I will go ahead and remove the original plastic and try finding screws that would fit. Anyone else have thoughts on the hot glue option? Kinda worried that if I tried that and it doesn't work it would just create a huge mess.
 
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Old Jun 10, 2012 | 04:29 PM
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You could always try the hot glue first, then something else if it doesn't work.
 
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Old Jun 11, 2012 | 12:12 AM
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I ran into this same problem when painting my inserts...as stated above, I found some [i]very[/i
 
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Old Jun 11, 2012 | 12:12 AM
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I ran into this same problem when painting my inserts...as stated above, I found some very short screws and put it back that way. It's held up for ~4 years now. Good luck!
 
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Old Jun 13, 2012 | 12:03 AM
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I just removed the melted plug caps carefully with a knife. Cleaned it carefully with rubbing alcohol and SEM leather primer.Then wrapped leather into it which I glued down with DAP Weldwood (
Amazon Amazon
).

Finally put it back in place with short screws.

For the armrest: removed it, cut rough piece of leather, soaked leather in water about 30 min, strech it to shape, glue it down with DAP Weldwood and screw it back.

 
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