Custom Door Panel Question
Custom Door Panel Question
I'm looking to wrap a part of the door panel with leather. Its the part that is wrapped in black gator in the picture and blue in the other picture. I took off my door panel to see if that part would just unscrew from the back. Instead I find that there are many plastic pieces that have been melted into place that hold this panel in place. How do I go about wrapping this. If I (somehow) manage to break off all of those plastic pieces from the back, how would I then get the panel back in place? Obviously it's possible. These were just two examples I found on google images of what I want to do. Any ideas and/or solutions????


Patman is correct you will need to buy a portable plastic welder and the rods for it dremel the current welds out then upholster the area you want and the re weld with the plastic rods and welder.
Use a drill bit that is larger than the plastic welds. Go slow. Once they are all drilled out, remove the panel. Find some small, wide screws to re-install the panels once they are wrapped. I use the same method on the side pockets on Expi/Navi consoles.
Getting it apart I would use a Dremel. Alternatively, if you were very careful a soldering gun with the flat blade attachment works well, but you have to be very careful not to cut through the part you are trying to remove the insert from. I wonder if you couldn't use a hot glue gun, it is a lot cheaper and once that glue cools it gets almost as hard as plastic. I have used it for gluing many plastic parts and it work great.
Thanks a whole lot guys! I love this forum lol. I will go ahead and remove the original plastic and try finding screws that would fit. Anyone else have thoughts on the hot glue option? Kinda worried that if I tried that and it doesn't work it would just create a huge mess.
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I ran into this same problem when painting my inserts...as stated above, I found some very short screws and put it back that way. It's held up for ~4 years now. Good luck!
I just removed the melted plug caps carefully with a knife. Cleaned it carefully with rubbing alcohol and SEM leather primer.Then wrapped leather into it which I glued down with DAP Weldwood (
).
Finally put it back in place with short screws.
For the armrest: removed it, cut rough piece of leather, soaked leather in water about 30 min, strech it to shape, glue it down with DAP Weldwood and screw it back.
Finally put it back in place with short screws.
For the armrest: removed it, cut rough piece of leather, soaked leather in water about 30 min, strech it to shape, glue it down with DAP Weldwood and screw it back.




