1997 - 2003 F-150

Intake leaking???

Thread Tools
 
Search this Thread
 
Old Jan 30, 2012 | 03:18 PM
  #1  
03Fx4JD's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2010
Posts: 1,083
Likes: 0
From: Bama
Intake leaking? *Edit, Intake is Cracked! :(

Thought I was just having COP problems... Bought a box of COP's and new plugs, dropped her off at the mech for what I thought was a $200 & 3 hour job & I'd have her back this afternoon...

Mech calls me a few min. ago and says my intake is leaking, and that's what's causing the plugs to foul...

Quotes me $1100, says they will have to pull the top off and put a new gasket on... Gaskets arent that much, so unless they are replacing the whole intake, rekon where that other $1000 is coming from b/c surely it isnt all labor.... ?????

Truck is in signature.
 

Last edited by 03Fx4JD; Jan 31, 2012 at 11:37 AM.
Reply
Old Jan 30, 2012 | 03:23 PM
  #2  
str8t six's Avatar
Senior Member
Joined: Nov 2008
Posts: 4,324
Likes: 6
From: swamps of la
intake gaskets only cost $40.

take a weekend and change it yourself. it isnt hard at all.
 
Reply
Old Jan 30, 2012 | 03:24 PM
  #3  
03Fx4JD's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2010
Posts: 1,083
Likes: 0
From: Bama
pulling the whole top off isnt that hard? What all has to come off? Air intake, throttle body, injector rails? Injectors?
 
Reply
Old Jan 30, 2012 | 03:32 PM
  #4  
str8t six's Avatar
Senior Member
Joined: Nov 2008
Posts: 4,324
Likes: 6
From: swamps of la
look at my how to in the supercharger section.
 
Reply
Old Jan 30, 2012 | 04:26 PM
  #5  
03Fx4JD's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2010
Posts: 1,083
Likes: 0
From: Bama
yeah I dont have the time or space or tools to undertake that...
 
Reply
Old Jan 30, 2012 | 04:35 PM
  #6  
str8t six's Avatar
Senior Member
Joined: Nov 2008
Posts: 4,324
Likes: 6
From: swamps of la
the only things you need is a tool set and fuel filter removal tool.

a little wrenching to save $1060 is worth it.

but back to the subject, how is a intake leak causing plugs to foul? your truck should be idleing like crap.
 
Reply
Old Jan 30, 2012 | 04:46 PM
  #7  
03Fx4JD's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2010
Posts: 1,083
Likes: 0
From: Bama
Yes it idles and runs like crap... like it's only hitting on 4 cyl's.

He said the intake gasket was leaking and letting fuel into the cylinders. Fouling the plugs. Then he added the coolant would need to be drained and replaced to get the gas out of the system. I just know enough about motors to be dangerous, but Im no mechanic. Use to always do my own work but that slacked when I sold my 93 w/ the 5.0 and went to he 97, and even more so now w/ this one. That 93 was easy to work on. Maybe I shoulda kept the dern thing lol

I have fuel filter removal tools, as well as plenty of hand tools.
 

Last edited by 03Fx4JD; Jan 30, 2012 at 04:51 PM.
Reply

Trending Topics

Old Jan 30, 2012 | 04:50 PM
  #8  
BOOMER2011's Avatar
Senior Member
Joined: Oct 2010
Posts: 876
Likes: 0
From: Northwest Mississippi
and i have all the gaskets you need
 
Reply
Old Jan 30, 2012 | 04:56 PM
  #9  
str8t six's Avatar
Senior Member
Joined: Nov 2008
Posts: 4,324
Likes: 6
From: swamps of la
ive heard of taking engine start and spraying it along the gasket, if the engine rpm's increase, then you have a leak.

the biggest thing you would need is a wrench to take off the EGR tube on the drivers side manifold. i think it is 1 1/8" or close to that.
 
Reply
Old Jan 30, 2012 | 05:08 PM
  #10  
str8t six's Avatar
Senior Member
Joined: Nov 2008
Posts: 4,324
Likes: 6
From: swamps of la
Originally Posted by 03Fx4JD
He said the intake gasket was leaking and letting fuel into the cylinders. Fouling the plugs. Then he added the coolant would need to be drained and replaced to get the gas out of the system.
this cant be right, the injectors are controlled by the computer, they dont just spray fuel everywhere. also, the injectors are above the gasket and spray directly down on the valve to mix with air.

you would be loosing coolant if gas was in the coolant system, which i dont see how it is possible. the closest places that the injectors and coolant passagers are together is on the #1 and #8 cylinders.

and the only place that coolant flows into the intake manifold is on the front, by the #1 and #5 cylinders. where that metal crossover is that holds the thermostat and the exit to the heater core on the passenger side.
 
Reply
Old Jan 30, 2012 | 05:16 PM
  #11  
03Fx4JD's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2010
Posts: 1,083
Likes: 0
From: Bama
could the intake itself be leaking somewhere other than the gasket?

He kept saying "the intake is leaking." and "that's what's casuing your problems, jsut replacing the plugs/COP's wont solve the misfire issue, b/c after a while these new ones will end up fouled as well."

I Said the intake or the intake gasket? And he said "yeah the intake gasket"

So I dunno.... I can only regurgitate what he said on the phone. I'm going to get him to point it out better for me when I pick it up this afternoon and take it home until I can figure out what to do, either fix it myself or find someone who will do it for a little less.
 
Reply
Old Jan 30, 2012 | 05:20 PM
  #12  
str8t six's Avatar
Senior Member
Joined: Nov 2008
Posts: 4,324
Likes: 6
From: swamps of la
the manifold could have cracked, but i doubt it.

take some motor start with you. if he points to a spot, get it out of your truck and spray that spot, it will rev up if its leaking.

if you decide to do it yourself, change the plugs too while you are at it. might want to replace or clean the IAC too!

have you checked all your vacuum lines to make sure they arent leaking?
 
Reply
Old Jan 30, 2012 | 05:28 PM
  #13  
03Fx4JD's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2010
Posts: 1,083
Likes: 0
From: Bama
I have new COP's and Plugs sitting in the back seat lol, already had the parts for him to replace them.

I had a leaky vac line a few weeks ago, had a hole in it. I replaced it. I didnt see any others that looked bad. I called myself checking that hose again to make sure it was ok (the new one) while I had the hood up replacing the #2 COP on friday (thought I just had a Bad COP on #2, turns out was not the problem)

The guy at autozone hooked her up for me on friday and she threw

Missfire on #2
Multiple Missfire
Possible MAF malfunction
Possible O2 malfunction
Possible Injector malfunction
 
Reply
Old Jan 30, 2012 | 05:36 PM
  #14  
str8t six's Avatar
Senior Member
Joined: Nov 2008
Posts: 4,324
Likes: 6
From: swamps of la
i cant believe the computer says "possible malfunction" either it is or it isnt

maybe try spraying the #2 area with the engine start fluid.
 
Reply
Old Jan 30, 2012 | 06:28 PM
  #15  
ParnAZ's Avatar
Senior Member
Joined: Aug 2010
Posts: 453
Likes: 0
From: Mesa, AZ
He said the intake gasket was leaking and letting fuel into the cylinders
Like Str8 said, thats rediculous ...Tell him to put the COPs and plugs in and get the truck back. The intake gaskets are the last place I would look. If the gasket failed on that side than you would most likely get a #1 misfire as well. Get the truck back with the new COPs and plugs, clear the codes, and if it comes back then go to a different mech. Clean the EGR ports and MAF sensor while you have it.
 
Reply



All times are GMT -4. The time now is 10:53 PM.