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-   -   Polished aluminum interior door handles i made (https://www.f150online.com/forums/pre-1997-models/425775-polished-aluminum-interior-door-handles-i-made.html)

my_bucket 08-20-2010 11:33 PM

Polished aluminum interior door handles i made
 
Hey yall check this out i been wanting some billet interior door handles and nobody makes them for my truck....... So i decided to make my own :D It took a little trial & error but i figured it out and got em made and polished they are direct replacement for the old ugly factory handles and use the factory hardware to install em.. Oh one last thing they are hand made so they are one of a kind :D Here are some pics.
http://i920.photobucket.com/albums/a...7/DSC02510.jpg

http://i920.photobucket.com/albums/a...7/DSC02509.jpg

http://i920.photobucket.com/albums/a...7/DSC02508.jpg

http://i920.photobucket.com/albums/a...7/DSC02506.jpg

es347fan 08-21-2010 12:37 AM

Way cool. Very nice work.

Woods-Rider 08-21-2010 12:54 AM

Sweet! put them in now and give us some pics.

lmd91343 08-21-2010 02:11 AM

Beautiful!

blackedoutV6 08-21-2010 05:04 AM

there is no way you hand=made those! im amazed!

stoffer 08-21-2010 08:15 AM

nice, now time for a write up / how to and you've got to get 'em installed

my_bucket 08-21-2010 01:31 PM

Im going to put em in 2day and ill put up some pics later tonight

my_bucket 08-22-2010 08:55 PM

Ok yall here ya go, I went to the scrap yard and got a pice of aluminum 1inch wide by 3/8 thick, took the factory door handles off and laid it on top of the aluminum and marked it where to cut, On the end where you bolt it on i cut about 1/4inch off the width about 2inches long, Thats so it dont hit the door panel when you open the door. Then took the torch and heated the aluminum and bent a 90 in the end and twisted it about 1/4inch that makes the hole line up then drill the hole to mount the handle, then i took the file and shaped it, after testing the fit to makes sure everything is good brake out the sand paper I used 400 wet/dry then 800 & 1500 then got sum polish and shined em up. and ther ya have hand made polished (looks just like chrome) aluminum interior door handles.:thumbsup:
OLD HANDLE
http://i920.photobucket.com/albums/a...7/DSC02522.jpg

Raw Aluminum handle you can see the vise marks still on it.
http://i920.photobucket.com/albums/a...7/DSC02294.jpg

ready to sand file marks gone
http://i920.photobucket.com/albums/a...7/DSC02474.jpg

polished and instaled:thumbsup:
http://i920.photobucket.com/albums/a...7/DSC02524.jpg
http://i920.photobucket.com/albums/a...7/DSC02525.jpg

thejake1989 08-22-2010 09:33 PM

looks good but looks like theyre a little long?

white95f150 08-23-2010 04:49 AM

wow nice work that looks amazing!

my_bucket 08-27-2010 07:00 PM

Thanks yall, Im not done yet im going to make another set and make em to match the window cranks I think it will look alot better with matching handles and cranks

tbear853 08-28-2010 11:20 PM

Those handles look great :thumbsup: .... and there's a lot of satisfaction in making something like that youself I find .... and you hone skills.

stoffer 08-29-2010 01:32 PM

nice work...

coobies5 08-29-2010 02:04 PM

hell yeah man
looks good

russo2 08-29-2010 02:23 PM

Wanna send me that set after you make new ones? :thumbsup:


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