Clunk!!!!!!!!!!!

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Old Jul 11, 2003 | 04:07 PM
  #1  
guzman_marcos's Avatar
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From: Dominican Republic
Clunk!!!!!!!!!!!

SOUNDS LOUD AND WOULD LIKE TO GET IT FIX, HOW DO I AVOID THE CLUNK?

FORD EXPY
1997
5.4
 
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Old Jul 11, 2003 | 10:44 PM
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plug's Avatar
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hope no one is getting tired of seeing my name on the post, but for me it was the slip-yoke. gp to the transmission section and read the clunking. $2 can of grease solved it for me. would have sworn the trans or rear end was going bad. boy was i wrong. may not be your problem, but worth the try.
 
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Old Jul 12, 2003 | 09:49 AM
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yes, grease the slip yoke. remove four bolts at the rear diff that hold the driveshaft on. note they are 12mm, 12point bolts. Make sure you install the driveshaft the same position it came out. Use white teflon grease. Normal grease wil wear off quickly and the clunk will come back in a month or so.

P.S. Please don't use all capitals in your posts. No need to shout.


Plug has more complete instructions here:
https://www.f150online.com/forums/sh...hreadid=121999
 
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Old Jul 12, 2003 | 10:13 AM
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Thanks!!!!

I'll get the teflon grease today and let you know how it goes next
week!

thanks guys for your help!
 
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Old Jul 21, 2003 | 12:43 PM
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Hey, the posted link doesn't have real complete step by step instructions, are they available somewhere? I have started to notice a clunk at about 5mph taking off from a stop. Worse when towing I believe.
Thanks!
 
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Old Jul 21, 2003 | 05:55 PM
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JJ follow the link

http://www.cybrrpartspro.com/cgi-win...kupResults.exe

Shows the driveshaft and slip yoke

Una cerveza y un cigarro amigo
 
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Old Jul 21, 2003 | 06:20 PM
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sorry! go to

www.cybrrpartspro.com/chiltonautolibrary/root/ -
 
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Old Jul 22, 2003 | 10:05 AM
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Thanks Guzman!

I see now where they are talking about taking the 4 bolts off to remove the driveshaft. Once that is removed, does the rearend yoke pull out? Is this where I need to be greasing?

Thanks again!
 
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Old Jul 22, 2003 | 11:33 AM
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JJ

Go to the website guzman_marcos posted. After you select your truck and you get to the driveline section it is figure 4. This is where the grease goes. It is on the end of the tranny, not at the rear diff.

Here is the pic if it's easier:
 

Last edited by pjf77; Jul 22, 2003 at 11:37 AM.
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Old Jul 23, 2003 | 10:37 AM
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Thanks pjf, that's where my confusion was coming from. I was under the impression it was back at the rearend that you were applying the grease, I didn't realize it was at the front of the driveshaft.
 
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