02 5.4 Wont Start / Clicking from Cab Fuse box

  #1  
Old 05-22-2009, 11:01 AM
mmlorenz's Avatar
Member
Thread Starter
Join Date: May 2008
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
02 5.4 Wont Start / Clicking from Cab Fuse box

Has anyone had the same issue?

Went to start the 02 F150 with 5.4 triton this morning and had no power.
The power (dashlights/interior etc.) started flashing on and off weakly.

Had a clicking noise coming from the fuse compartment in cab.

Battery is fine (charged and no loose posts).

Could it have something to do with the relays in the fuse box?

Thanks
 
  #2  
Old 05-22-2009, 11:45 AM
LibertyUnites's Avatar
Member
Join Date: Feb 2006
Location: Fort Rucker, AL
Posts: 35
Likes: 0
Received 0 Likes on 0 Posts
Has it rained or snowed recently?

This sounds like a problem I had a year ago and wound up being a major headache.

The seal around the windshield was crap straight out of the factory and let water run down the pillar into the fuse box which fried my GEM module. $600 repair which then, get this, happened again 4 months later.
 
  #3  
Old 05-22-2009, 02:53 PM
mmlorenz's Avatar
Member
Thread Starter
Join Date: May 2008
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
No
No rain or snow.

Appreciate the info though.
 
  #4  
Old 05-22-2009, 03:02 PM
Bluejay's Avatar
Global Moderator &
Senior Member

Join Date: Mar 2005
Location: Burleson/Athens/Brownsboro, TX
Posts: 26,015
Received 68 Likes on 64 Posts
Dead battery
 
__________________
Jim
  #5  
Old 05-22-2009, 04:07 PM
jbrew's Avatar
Technical Article Contributor

Join Date: Oct 2005
Location: MI
Posts: 25,637
Likes: 0
Received 15 Likes on 15 Posts
Originally Posted by Bluejay
Dead battery
That's what it sounds like to me. Mine does the exact same thing when the batteries dead lol.

The cables and small wire on the starter is what usually corrodes and causes problems, but yea, -sounds like the battery died.

Here's where they corrode up -



Also, check that loop above ^^^^^ - Make sure it's not holding water.
 
  #6  
Old 05-22-2009, 04:43 PM
mmlorenz's Avatar
Member
Thread Starter
Join Date: May 2008
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Battery is fine (charged and no loose posts).

The battery is about 6 months old. It is not the battery I checked it.


Other Ideas?
 
  #7  
Old 05-22-2009, 05:13 PM
RacingJake's Avatar
Senior Member
Join Date: Aug 2006
Location: Abilene
Posts: 472
Likes: 0
Received 0 Likes on 0 Posts
Check the fuse, I forget which one it is ?? A few years ago my starter soleniod mounted on the firewall next to the battery started to short out and pop the fuse. R/R soleniod and fuse and good to go.

Turn the key on and take a screwdriver to the soleniod posts and see if it turns over?? if not have the battery load tested.
 

Last edited by RacingJake; 05-22-2009 at 05:15 PM.
  #8  
Old 05-22-2009, 05:34 PM
jbrew's Avatar
Technical Article Contributor

Join Date: Oct 2005
Location: MI
Posts: 25,637
Likes: 0
Received 15 Likes on 15 Posts
Originally Posted by mmlorenz
Battery is fine (charged and no loose posts).

The battery is about 6 months old. It is not the battery I checked it.


Other Ideas?
I already gave you some, you now need to apply yourself.
 
  #9  
Old 05-23-2009, 06:58 AM
keith97xlt's Avatar
Senior Member
Join Date: Nov 2006
Location: mass.
Posts: 1,981
Likes: 0
Received 1 Like on 1 Post
had the same thing happen to my 97 4.6...ended up being the battery. take a multimeter and see exactly how many volts you have. batterys can do some strange things sometimes. those starter wires are notorious for rusting thru and falling off..happened to me too.
 
  #10  
Old 05-27-2009, 11:37 AM
mmlorenz's Avatar
Member
Thread Starter
Join Date: May 2008
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Thank you all. It turned out to be the battery. It tested fine at home but didnt do well when subjected to "load".

Thanks again.
 
  #11  
Old 05-27-2009, 01:58 PM
jbrew's Avatar
Technical Article Contributor

Join Date: Oct 2005
Location: MI
Posts: 25,637
Likes: 0
Received 15 Likes on 15 Posts
Originally Posted by mmlorenz
Thank you all. It turned out to be the battery. It tested fine at home but didnt do well when subjected to "load".

Thanks again.
Glad you got it figured out, good job
 
  #12  
Old 05-27-2009, 03:00 PM
glc's Avatar
glc
glc is online now
Senior Member
Join Date: Dec 2006
Location: Joplin MO
Posts: 43,189
Received 756 Likes on 702 Posts
Just because the battery is charged and reads 12 volts or better does not mean it will pass a load test.
 
  #13  
Old 05-27-2009, 03:09 PM
Bluejay's Avatar
Global Moderator &
Senior Member

Join Date: Mar 2005
Location: Burleson/Athens/Brownsboro, TX
Posts: 26,015
Received 68 Likes on 64 Posts
That is exactly what mine did, it was the battery.
 
__________________
Jim


Thread Tools
Search this Thread
Quick Reply: 02 5.4 Wont Start / Clicking from Cab Fuse box



All times are GMT -4. The time now is 10:31 AM.