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I wish I had the definitive answer for you. I just installed another trans cooler (21000 GVW) and an external bypass filter. Here's how I am set up:
1. Output of transmission to the...
2. Input of the radiator to the...
3. Output of the radiator to the...
4. Input of the bypass filter through the...
5. Trans temp gauge sensor to the...
6. Output of the filter to the...
7. Input of the new cooler to the...
8. Output of the new cooler and finally...
9. To the input of the transmission.
I am seeing temps going into the radiator af about 164*, and returning to the trans at about 145*, as measured by a infrared thermometer, so I have done some good. Regarding location, my filter setup is mounting foward of the radiator, on the passenger side, fairly close to the inner edge of the headlight assembly. The cooler is also forward of the radiator, on the driver's side. On my '95, I had to remove the grill (easy job) to install everything. I would recommend a gauge if you dont have one, and measure the temperature at the hottest possible place, like somewhere on the output of transmission line. I believe this is the hottest place.
Also, some people believe in not running the trans fluid through the radiator, and relying solely on the trans cooler. There are pros and cons to both ways.
Hope this helps!
JP
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1995 F150 XLT Reg Cab Short Bed
Electric Red Metallic
302 V8...with a 4R70W and 3:08 rear end
224,556 miles/Avg MPG=15.3
# Mods Done=(0)/Total Parts Fallen Off Since 2/24/05=(4)/# Repeating Blown Fuses Replaced=(3)
http://www.f150online.com/galleries/....cfm?gnum=5464
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