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  #1  
Old 10-22-2009, 08:24 PM
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Join Date: Apr 2009
Location: st. pete, fl
Vehicle: 1995 ford f150
Posts: 209
5.0 to 5.8 swap staring saturday!

i was gonna rebuild my 5.0 and stoke it for more cubes but my dad came across a wrecked extremely low miles f150 with a 5.8L this afternoon. got the complete truck for less than 700 bucks and the motor runs sounds and looks like new there's not a single leak under the truck. it also has front and rear sway bars, power windows/locks/mirrors, and one thing that i want: cruise control

im stripping all the parts i want off it and either parting out the rest or scrapping it to the junk yard... so if anyone needs any parts, let me know within the next few weeks!

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'95 F150 XLT reg cab long bed, swapped in 5.8L, 147k miles, built 4R70W, 3 inch P.A. body lift, 6 inch Rough Country susp. lift, 35X12.50 MTZ's, 15X10 DC-1's, Pacesetter shorty headers Magnaflow pipes and high-flow cat, Flowmaster Super 44, K&N intake, Optima red-top, clear lenses, white faced "glow" gauges... may the 302 R.I.P. gear swap is next!
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  #2  
Old 10-22-2009, 09:09 PM
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Join Date: May 1999
Location: Copley, Ohio
Vehicle: 1996 Ford F150
Posts: 1,812
Be sure to keep the front spring perches from the donor. You cannot mount the front sway bar without them.

You need the donor tranny and PCM as well as the engine.
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1996 F-150 XLT, reg. cab 6.5' box, 4.9 I6. E4OD w/ B&M alum sump, auxiliary cooler and external filter, Addco 1" sway-bars F&R, Bilstein shocks, 16 x 8 AR Bajas w/255/70-16s, Line-X spray in liner, hinged tonneau, Reese hitch and electric brake controller, VDO tranny and engine oil temp gages, stainless pushbar, Hella 550 fog and driving lights, Hella backup/work lights, 3.73 Trac-Lok w/ an alum. diff. cover with cap support screws, PFC "Z" brake pads, high flow cat with a 2.5" cat back with a FM 70 muffler.
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  #3  
Old 10-30-2009, 02:27 AM
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Join Date: Jan 2009
Vehicle: 1994 F150
Posts: 80
any progress?
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  #4  
Old 10-30-2009, 04:13 AM
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Join Date: Feb 2008
Location: College Station, TX
Vehicle: 1998 Ford F-150
Posts: 2,044
sounds like a cool project. keep us updated man, pics too
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  #5  
Old 10-30-2009, 09:46 AM
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Join Date: Apr 2009
Location: st. pete, fl
Vehicle: 1995 ford f150
Posts: 209
no real progress yet, work keeps calling me in as my manager decided to take an extended vacation, and my grandparents are flying in to visit this weekend so i gotta clean the house... + i gotta fix my air compressor. a line blew last week
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'95 F150 XLT reg cab long bed, swapped in 5.8L, 147k miles, built 4R70W, 3 inch P.A. body lift, 6 inch Rough Country susp. lift, 35X12.50 MTZ's, 15X10 DC-1's, Pacesetter shorty headers Magnaflow pipes and high-flow cat, Flowmaster Super 44, K&N intake, Optima red-top, clear lenses, white faced "glow" gauges... may the 302 R.I.P. gear swap is next!
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  #6  
Old 10-30-2009, 12:39 PM
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Join Date: Jan 2009
Vehicle: 1994 F150
Posts: 80
Sounds like every project I've ever done...nothing ever goes the way its planned.
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  #7  
Old 10-30-2009, 05:33 PM
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Join Date: Nov 2008
Location: Pennsylvania
Vehicle: 1996 Ford F150
Posts: 158
Tell your manager to get back here, you got a truck to fix!!!!!
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96 F150 351 Windsor 160,000 miles. K&N Drop In, FlowMaster 40, Clear Head Lights and Tails, 31" General Grabbers, Remote Start, Sirius Satellite Radio.
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  #8  
Old 10-31-2009, 05:00 PM
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Join Date: Nov 2004
Location: ATL, GA
Vehicle: 1994 Ford F150
Posts: 8
Nice truck. You got the stainless steel front bumper like mine without the molding.
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  #9  
Old 11-07-2009, 03:39 PM
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Join Date: Apr 2009
Location: st. pete, fl
Vehicle: 1995 ford f150
Posts: 209
update?

well i finally have a weekend off! been trying to work on pulling the motor out of my donor truck but its hard to do with a lack of help. got all the accessory brackets off and radiator removed. im having a hard time removing the exhaust. the bolts on the manifolds (y-pipe to manifold) wont budge even with a impact wrench or breaker bar. broke out the saw-zaw for the old exhaust... i should have the motor pulled by tomorrow afternoon and on the stand.
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'95 F150 XLT reg cab long bed, swapped in 5.8L, 147k miles, built 4R70W, 3 inch P.A. body lift, 6 inch Rough Country susp. lift, 35X12.50 MTZ's, 15X10 DC-1's, Pacesetter shorty headers Magnaflow pipes and high-flow cat, Flowmaster Super 44, K&N intake, Optima red-top, clear lenses, white faced "glow" gauges... may the 302 R.I.P. gear swap is next!
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  #10  
Old 11-07-2009, 04:44 PM
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Join Date: May 1999
Location: Copley, Ohio
Vehicle: 1996 Ford F150
Posts: 1,812
What are you going to do about the tranny?
The powertrain harness for the 351 won't match your 4R70W. Are you pulling the E4OD as well?
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1996 F-150 XLT, reg. cab 6.5' box, 4.9 I6. E4OD w/ B&M alum sump, auxiliary cooler and external filter, Addco 1" sway-bars F&R, Bilstein shocks, 16 x 8 AR Bajas w/255/70-16s, Line-X spray in liner, hinged tonneau, Reese hitch and electric brake controller, VDO tranny and engine oil temp gages, stainless pushbar, Hella 550 fog and driving lights, Hella backup/work lights, 3.73 Trac-Lok w/ an alum. diff. cover with cap support screws, PFC "Z" brake pads, high flow cat with a 2.5" cat back with a FM 70 muffler.
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  #11  
Old 11-07-2009, 06:24 PM
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Join Date: Apr 2009
Location: st. pete, fl
Vehicle: 1995 ford f150
Posts: 209
i thought about using my harness off of the 302, i have both trucks side by side and everything looks identical except for the upper intake manifold, and optional accessories. my 4r70w has literally 1/8th mile on it. i had it built then when doing the road test #8 piston gave out. that was a nice chunk of change. i'll also be using my alternator as it too is brand new and 200 amps...
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'95 F150 XLT reg cab long bed, swapped in 5.8L, 147k miles, built 4R70W, 3 inch P.A. body lift, 6 inch Rough Country susp. lift, 35X12.50 MTZ's, 15X10 DC-1's, Pacesetter shorty headers Magnaflow pipes and high-flow cat, Flowmaster Super 44, K&N intake, Optima red-top, clear lenses, white faced "glow" gauges... may the 302 R.I.P. gear swap is next!
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  #12  
Old 11-07-2009, 09:10 PM
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Join Date: May 1999
Location: Copley, Ohio
Vehicle: 1996 Ford F150
Posts: 1,812
Which PCM are you using?
If you use the one from the302, is the firing order on your 302 the same as the 351?
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1996 F-150 XLT, reg. cab 6.5' box, 4.9 I6. E4OD w/ B&M alum sump, auxiliary cooler and external filter, Addco 1" sway-bars F&R, Bilstein shocks, 16 x 8 AR Bajas w/255/70-16s, Line-X spray in liner, hinged tonneau, Reese hitch and electric brake controller, VDO tranny and engine oil temp gages, stainless pushbar, Hella 550 fog and driving lights, Hella backup/work lights, 3.73 Trac-Lok w/ an alum. diff. cover with cap support screws, PFC "Z" brake pads, high flow cat with a 2.5" cat back with a FM 70 muffler.
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  #13  
Old 11-07-2009, 09:45 PM
Senior Member
 
Join Date: Apr 2009
Location: st. pete, fl
Vehicle: 1995 ford f150
Posts: 209
yes, the '94-'96 302 has the same firing order as 351:
1-3-7-2-6-5-4-8

'93 and earlier 302 is:
1-5-4-2-6-3-7-8

my donor truck is same year, made at the same plant and only 2K off on the production #, just a fyi lol
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'95 F150 XLT reg cab long bed, swapped in 5.8L, 147k miles, built 4R70W, 3 inch P.A. body lift, 6 inch Rough Country susp. lift, 35X12.50 MTZ's, 15X10 DC-1's, Pacesetter shorty headers Magnaflow pipes and high-flow cat, Flowmaster Super 44, K&N intake, Optima red-top, clear lenses, white faced "glow" gauges... may the 302 R.I.P. gear swap is next!
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  #14  
Old 11-08-2009, 06:48 PM
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Join Date: Apr 2009
Location: st. pete, fl
Vehicle: 1995 ford f150
Posts: 209
another update?!

got the motor pulled out of the truck this morning... i sanded the oil pan down as the paint was flaky on the bottom and re painted. changed the water pump. it didn't need it but extra insurance. i should have the motor in on friday if im off and the weather stays clear (tropical storm!)

i also soaked everything under the hood of my truck with degreaser for 3 hours and pressure-washed the frame rails. after it dried i tried that Dupli-Color rubberized undercoating on the cross-member and frame rails. looks really good. now i need to paint the firewall as some of the paint was blasted off lol
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'95 F150 XLT reg cab long bed, swapped in 5.8L, 147k miles, built 4R70W, 3 inch P.A. body lift, 6 inch Rough Country susp. lift, 35X12.50 MTZ's, 15X10 DC-1's, Pacesetter shorty headers Magnaflow pipes and high-flow cat, Flowmaster Super 44, K&N intake, Optima red-top, clear lenses, white faced "glow" gauges... may the 302 R.I.P. gear swap is next!

Last edited by aswaff400; 11-08-2009 at 07:01 PM.
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  #15  
Old 11-09-2009, 04:08 AM
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Join Date: Sep 2009
Location: Alaska
Vehicle: 1992 FORD F-150
Posts: 56
i want pictures!
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