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Another thing to check for is if any of the u-joints are "tight". This can happen if the cups aren't seated properly, or if one of the needles is trapped in the bottom of the cup instead of along the sides where they should be. This would be the first thing that I check especially if the ujoints were pounded in instead of pressed in.
I have noticed a few times that improper indexing will cause a vibration too. Older MoPars had a keyed spline joint to prevent that up front, but not on the other end of the shaft. Not so with Ford and GM that I've ever seen. But...what happens if you swap in a new tranny, transfer case, or gear set? Obviously can't reindex then so it might take a bit of trial and error to find the "sweet spot". I.E. drop the shaft, rotate one spline, reinstall, and road test...repeat as necessary.
I think the indexing procedure mostly goes back to the days when the slip yoke was on the driveshaft itself (between the two ujoints). On a shaft like that it is mandatory that they be indexed so that the joints line up with each other. Any error there and the shaft will eat u-joints, vibrate like crazy, and take out tranny or pinion shaft bearings!
Last edited by Bindernut; 08-27-2008 at 04:19 PM.
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