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I'm having a tough time trying to picture this.
Most tonneaus I've seen are secured to the bed by anywhere from 4-8 aluminum type clamps. That's pretty much all there is to keeping them on.
From your description it reads like the cover itself is damaged. One of the many reasons I don't like the covers with snaps. I'm sure the manafacturer would have a replacement cover available, but without knowing whom that is makes it kind of difficult to find out.
Maybe I'm way off base here, but I would think any replacement snap cover ordered in the correct box size would adjust to the frame you already have on your truck. The snap fittings slide don't they? Have you checked E-Bay, seems like they have just about everything.
If all else fails you can get a whole new system fairly reasonably $150-200.....Good luck
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