3.5" or 4.0" really won't matter. Be more concerned with transitions and keeping the radiuses as wide and smooth as possible. If you can make a seamless 3.5" tube that'll go a lot further than a bunch of 4" tubes and elbows. My setup based on Mad's intake tube.

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2000 F-150, 5.4L, SuperCab, Flareside, ATI ProCharger
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